Ford Falcon AU Service & Repair Manual (1998 1999 2000 2001 2002)-PDF
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🏷️ Basic Information Identification Make: Ford Model: Falcon AU Production Years Covered: 1998, 1999, 2000, 2001, 2002 Codes Chassis Codes: AU Series I, AU Series II, AU Series III 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Value Proposition: Inexpensive way to keep your vehicle working properly, save money on repairs Competitive Analysis Comparison To Alternatives: Number one source for repair and service information, replaces costly dealership services Key Features Completeness: 100% complete and intact, no missing/corrupt pages/sections Diagnostic Tools: Trouble codes, computer diagnostic trouble tree charts 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Model Variants Covered: All models and all engines Page Count Total Pages: > 3000 Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Overhaul, rebuilding, performance, troubleshooting, diagnostics, timing belt replacement, firing orders, serpentine belt routings Brakes: Servicing procedures, specifications Transmission: Removal and installation, in-car servicing Suspension: Front end alignment procedures and specifications, general suspension servicing Electrical Systems: Wiring diagrams, diagnostic trouble tree charts, computer diagnostic codes Bodywork And Interior: Sunroof service, general repair procedures Climate Control: Air conditioning service and capacities Procedures Included Maintenance: Factory maintenance schedules and charts Diagnostics: Troubleshooting, diagnostics, computer diagnostic trouble tree charts Repair: Every single detail, step-by-step instructions, complete disassembly basis Technical Depth Depth: Complete overhaul and rebuilding, advanced diagnostics, detailed specifications 📊 Manual Specifications File Format Format: PDF Requirements: Adobe PDF Reader & WinZip Print Quality Printability: Fully printable Searchability: Searchable Viewing Capabilities: Zoom in/out Binding Type Binding: Digital (PDF) - no physical binding Paper Type Paper Type: N/A (Digital File) Features Illustrations: Hundreds of illustrations, detailed diagrams, exploded diagrams, drawings, photos Bookmarking: Bookmarked Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPad, iPod, Android etc. Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Families Covered: Likely includes Ford's 4.0L Barra (SOHC and DOHC variants), 5.0L Windsor V8, and potentially early variants of the 4.0LOHC V6 depending on exact production split. Performance Power Torque Details: Manual provides detailed specifications, including horsepower and torque figures for each engine variant. Fuel System Fuel Delivery: Covers fuel injection systems, fuel pump specifications, pressure tests, and component diagnosis. Engine Management ECU And Sensors: Includes information on Engine Control Unit (ECU) functions, sensor readings, and diagnostic procedures. 🔧 Transmission Standard Manual Transmissions: Likely covers BorgWarner T5, T56, and Getrag manual gearboxes depending on engine fitment. Optional Automatic Transmissions: Likely covers Ford's 4-speed 4R55E/4R70W and potentially 5-speed 5R55E automatic transmissions. Features Transmission Service: In-car servicing procedures, fluid capacities, filter replacement, torque converter servicing. 📐 Dimensions Exterior Body Styles: Sedan, Station Wagon (Wagon), Ute (Performance variants may have specific body kits). Weights Curb Weight: Varies by body style and engine; manual provides detailed specs for each configuration. Towing Capacity: Specifications for towing capacity where applicable. 🛡️ Safety Features Ratings Crash Test Data: While not directly a crash test report, the manual will detail safety systems that contribute to safety ratings. Active Features Braking Systems: Details on ABS (Anti-lock Braking System) operation, diagnostics, and repair. Passive Features Airbags: Information on airbag system components, diagnosis, and replacement procedures. 💡 Technology Features Infotainment Audio Systems: Details on factory radio/audio systems, speaker configurations, and basic troubleshooting. Driver Assistance Cruise Control: Information on the operation and servicing of cruise control systems. Connectivity Wiring For Accessories: Wiring diagrams will assist in installing aftermarket accessories or troubleshooting existing electrical connections. 🔧 Maintenance Service Intervals Recommended Schedule: Factory-specified service intervals for oil changes, filter replacements, and major services. Fluid Specifications Engine Oil: Specific API service classifications, SAE viscosity grades (e.g., 5W-30, 10W-40), and capacities for all engine variants. Coolant: Type of antifreeze/coolant required (e.g., ethylene glycol based) and capacity. Brake Fluid: DOT specification for brake fluid (e.g., DOT 3 or DOT 4). Transmission Fluid: Specific MERCON/SP or Dexron type fluids for automatic transmissions, and gear oil specifications for manuals. Known Issues Common Wear And Tear: The manual would likely address common issues such as cooling system leaks, suspension component wear (bushings, ball joints), and ignition system maintenance. Electrical Faults: Wiring diagrams and diagnostic procedures are crucial for addressing potential electrical gremlins common in vehicles of this era. Filters Part Numbers: The manual will contain specific part numbers for oil filters, air filters, fuel filters, and cabin filters for various models and engine options. 📚 Vehicle History Brand Heritage Ford Australia Legacy: The Falcon AU represents a significant era for Ford Australia's local manufacturing and product development. Model Evolution Au Series Development: The AU Falcon was a substantial redesign from the previous AU model, introducing new styling and drivetrains. The manual covers the evolution across Series I, II, and III. Production Manufacturing Location: Australia (primarily Broadmeadows, Victoria) 🏆 Awards & Recognition Recognitions Local Market Awards: While specific awards are not mentioned, the Falcon AU...
Inexpensive way to keep your vehicle working properly, save money on repairs
Competitive Analysis
Comparison To Alternatives:
Number one source for repair and service information, replaces costly dealership services
Key Features
Completeness:
100% complete and intact, no missing/corrupt pages/sections
Diagnostic Tools:
Trouble codes, computer diagnostic trouble tree charts
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Model Variants Covered:
All models and all engines
Page Count
Total Pages:
> 3000
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Overhaul, rebuilding, performance, troubleshooting, diagnostics, timing belt replacement, firing orders, serpentine belt routings
Brakes:
Servicing procedures, specifications
Transmission:
Removal and installation, in-car servicing
Suspension:
Front end alignment procedures and specifications, general suspension servicing
Electrical Systems:
Wiring diagrams, diagnostic trouble tree charts, computer diagnostic codes
Bodywork And Interior:
Sunroof service, general repair procedures
Climate Control:
Air conditioning service and capacities
Procedures Included
Maintenance:
Factory maintenance schedules and charts
Diagnostics:
Troubleshooting, diagnostics, computer diagnostic trouble tree charts
Repair:
Every single detail, step-by-step instructions, complete disassembly basis
Technical Depth
Depth:
Complete overhaul and rebuilding, advanced diagnostics, detailed specifications
📊 Manual Specifications
File Format
Format:
PDF
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
Fully printable
Searchability:
Searchable
Viewing Capabilities:
Zoom in/out
Binding Type
Binding:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
N/A (Digital File)
Features
Illustrations:
Hundreds of illustrations, detailed diagrams, exploded diagrams, drawings, photos
Bookmarking:
Bookmarked
Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPad, iPod, Android etc.
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Families Covered:
Likely includes Ford's 4.0L Barra (SOHC and DOHC variants), 5.0L Windsor V8, and potentially early variants of the 4.0LOHC V6 depending on exact production split.
Performance
Power Torque Details:
Manual provides detailed specifications, including horsepower and torque figures for each engine variant.
Sedan, Station Wagon (Wagon), Ute (Performance variants may have specific body kits).
Weights
Curb Weight:
Varies by body style and engine; manual provides detailed specs for each configuration.
Towing Capacity:
Specifications for towing capacity where applicable.
🛡️ Safety Features
Ratings
Crash Test Data:
While not directly a crash test report, the manual will detail safety systems that contribute to safety ratings.
Active Features
Braking Systems:
Details on ABS (Anti-lock Braking System) operation, diagnostics, and repair.
Passive Features
Airbags:
Information on airbag system components, diagnosis, and replacement procedures.
💡 Technology Features
Infotainment
Audio Systems:
Details on factory radio/audio systems, speaker configurations, and basic troubleshooting.
Driver Assistance
Cruise Control:
Information on the operation and servicing of cruise control systems.
Connectivity
Wiring For Accessories:
Wiring diagrams will assist in installing aftermarket accessories or troubleshooting existing electrical connections.
🔧 Maintenance
Service Intervals
Recommended Schedule:
Factory-specified service intervals for oil changes, filter replacements, and major services.
Fluid Specifications
Engine Oil:
Specific API service classifications, SAE viscosity grades (e.g., 5W-30, 10W-40), and capacities for all engine variants.
Coolant:
Type of antifreeze/coolant required (e.g., ethylene glycol based) and capacity.
Brake Fluid:
DOT specification for brake fluid (e.g., DOT 3 or DOT 4).
Transmission Fluid:
Specific MERCON/SP or Dexron type fluids for automatic transmissions, and gear oil specifications for manuals.
Known Issues
Common Wear And Tear:
The manual would likely address common issues such as cooling system leaks, suspension component wear (bushings, ball joints), and ignition system maintenance.
Electrical Faults:
Wiring diagrams and diagnostic procedures are crucial for addressing potential electrical gremlins common in vehicles of this era.
Filters
Part Numbers:
The manual will contain specific part numbers for oil filters, air filters, fuel filters, and cabin filters for various models and engine options.
📚 Vehicle History
Brand Heritage
Ford Australia Legacy:
The Falcon AU represents a significant era for Ford Australia's local manufacturing and product development.
Model Evolution
Au Series Development:
The AU Falcon was a substantial redesign from the previous AU model, introducing new styling and drivetrains. The manual covers the evolution across Series I, II, and III.
Production
Manufacturing Location:
Australia (primarily Broadmeadows, Victoria)
🏆 Awards & Recognition
Recognitions
Local Market Awards:
While specific awards are not mentioned, the Falcon AU was a significant player in the Australian automotive market and received considerable media attention.
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