1998-2004 Jeep Grand CHEROKEE WJ Workshop/Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Model Code: WJ Production Years Covered: 1999-2004 Generation Generation Designation: Second Generation (WJ) Codes Chassis Code: WJ 👋 Introduction Market Position Segment: Mid-size Luxury SUV Competitive Analysis Key Competitors: Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery Key Features Unique Selling Points: Renowned Jeep off-road capability (especially with Quadra-Trac II), comfortable ride, luxurious interior for its time, powerful V8 engine option, availability of diesel engine in certain markets. 📋 Manual Details Coverage Areas Engine Options: 4.0L I6 (PowerTech), 4.7L V8 (PowerTech), 2.7L CRD Diesel Transmission Options: 42RE Automatic, 545RFE Automatic, NV242 Transfer Case, NV247 Transfer Case Key Systems Covered: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical, HVAC, Body, Emissions, Fuel System, Lubrication, Maintenance Page Count Estimated Pages: Extensive (typical for comprehensive workshop manuals, often 1000+ pages consolidated) Manual Type Type: Workshop/Service Repair Manual & Parts Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Detailed coverage of 4.0L I6, 4.7L V8, and 2.7L CRD Diesel engines including disassembly, inspection, assembly, torque specifications, and diagnosis. Covers lubrication, fuel delivery, ignition, cooling, exhaust, and emission control systems. Drivetrain: Comprehensive information on the 42RE and 545RFE automatic transmissions, including overhaul procedures, component identification, hydraulic circuits, and electronic controls. Detailed coverage of NV242 and NV247 transfer cases, including operation, maintenance, and repair of Quadra-Trac II and Selec-Trac systems. Chassis: In-depth coverage of braking systems (including ABS), steering systems (power steering, linkage), and suspension systems (front and rear solid axles, coil springs, shock absorbers, control arms, sway bars). Includes wheel alignment specifications. Electrical And Body: Detailed wiring diagrams, component location charts, diagnosis for electrical systems, lighting, power windows, power locks, power seats, HVAC system, airbags, restraint systems, security systems, and the Vehicle Information Message Center. Covers exterior and interior trim, bumpers, doors, glass, and body panels. Procedures Included Maintenance: Scheduled maintenance intervals, fluid level checks, fluid type recommendations (engine oil, transmission fluid, brake fluid, coolant, power steering fluid, differential fluid), filter replacement (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement, battery maintenance, and chassis lubrication. Repair: Step-by-step repair instructions for engine components (cylinder heads, pistons, crankshaft), transmission overhaul, transfer case repair, brake caliper/rotor replacement, suspension component replacement (ball joints, tie rod ends, control arms), steering gear repair, HVAC component replacement, and electrical module diagnosis and replacement. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), procedures for using diagnostic tools, circuit testing, fuel system pressure testing, and emission system diagnostics. Technical Depth Level Of Detail: Comprehensive. Covers everything from basic fluid changes and component inspection to full engine and transmission rebuilds, including detailed specifications, diagrams, and torque values. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Readability: High quality, ensuring clear text and legible diagrams. Binding Type Physical Format: Not applicable (Digital PDF) Paper Type Physical Format: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine 4.0L I6 Powertech: Displacement: 3952 cc (241 cu in), Bore x Stroke: 98.5 mm x 86.6 mm, Compression Ratio: 8.8:1, Horsepower: 190-195 hp @ 4400-4600 rpm, Torque: 235-250 lb-ft @ 3200-3500 rpm, Fuel System: Sequential Multi-Port Fuel Injection (MPI) Secondary Engine 4.7L V8 Powertech: Displacement: 4701 cc (287 cu in), Bore x Stroke: 93 mm x 86.6 mm, Compression Ratio: 9.3:1, Horsepower: 220-235 hp @ 4700-4800 rpm, Torque: 285-325 lb-ft @ 3200-3600 rpm, Fuel System: Sequential Multi-Port Fuel Injection (MPI) Diesel Engine 2.7L Crd Diesel (Mercedes-Benz Om664): Displacement: 2685 cc, Horsepower: ~163 hp, Torque: ~295 lb-ft, Fuel System: Common Rail Diesel Injection (CRDI) Performance 0-60 Mph: Approx. 8.0-9.5 seconds (depending on engine and configuration) Fuel System Injection Type: MPI for Petrol Engines, CRDI for Diesel 🔧 Transmission Standard 42Re Automatic: 3-speed automatic with overdrive, electronically controlled. Found in earlier models and with the 4.0L engine. Optional 545Rfe Automatic: 5-speed automatic with overdrive, electronically controlled. Introduced later, commonly paired with the 4.7L V8. Offers improved fuel economy and performance. Transfer Case Options Nv242 Selec-Trac: Full-time 4WD system with selectable 2WD, 4WD Full-Time, and 4WD Part-Time modes. Nv247 Quadra-Trac Ii: Full-time 4WD system with a Gerotor coupling for automatic torque transfer and a lockable center differential. Known for superior off-road traction. 📐 Dimensions Exterior Length: Approx. 183.7 inches (4666 mm) Width: Approx. 71.9 inches (1826 mm) Height: Approx. 66.1 inches (1679 mm) Wheelbase Wheelbase: Approx. 111.0 inches (2819 mm) Weights Curb Weight: Approx. 4200-4600 lbs (1905-2087 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (for earlier models, specific year testing varies) Active Features Braking System: Four-wheel disc brakes with optional Anti-lock Braking System (ABS). Passive Features Airbags: Standard front driver and passenger airbags. Side airbags were optional on later models. Restraints: Front and rear seat belts, available child seat anchors (LATCH system not standard until later models). 💡 Technology Features Infotainment Audio System: Factory premium...
Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder, Land Rover Discovery
Key Features
Unique Selling Points:
Renowned Jeep off-road capability (especially with Quadra-Trac II), comfortable ride, luxurious interior for its time, powerful V8 engine option, availability of diesel engine in certain markets.
Extensive (typical for comprehensive workshop manuals, often 1000+ pages consolidated)
Manual Type
Type:
Workshop/Service Repair Manual & Parts Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Detailed coverage of 4.0L I6, 4.7L V8, and 2.7L CRD Diesel engines including disassembly, inspection, assembly, torque specifications, and diagnosis. Covers lubrication, fuel delivery, ignition, cooling, exhaust, and emission control systems.
Drivetrain:
Comprehensive information on the 42RE and 545RFE automatic transmissions, including overhaul procedures, component identification, hydraulic circuits, and electronic controls. Detailed coverage of NV242 and NV247 transfer cases, including operation, maintenance, and repair of Quadra-Trac II and Selec-Trac systems.
Chassis:
In-depth coverage of braking systems (including ABS), steering systems (power steering, linkage), and suspension systems (front and rear solid axles, coil springs, shock absorbers, control arms, sway bars). Includes wheel alignment specifications.
Electrical And Body:
Detailed wiring diagrams, component location charts, diagnosis for electrical systems, lighting, power windows, power locks, power seats, HVAC system, airbags, restraint systems, security systems, and the Vehicle Information Message Center. Covers exterior and interior trim, bumpers, doors, glass, and body panels.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks, fluid type recommendations (engine oil, transmission fluid, brake fluid, coolant, power steering fluid, differential fluid), filter replacement (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement, battery maintenance, and chassis lubrication.
Repair:
Step-by-step repair instructions for engine components (cylinder heads, pistons, crankshaft), transmission overhaul, transfer case repair, brake caliper/rotor replacement, suspension component replacement (ball joints, tie rod ends, control arms), steering gear repair, HVAC component replacement, and electrical module diagnosis and replacement.
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), procedures for using diagnostic tools, circuit testing, fuel system pressure testing, and emission system diagnostics.
Technical Depth
Level Of Detail:
Comprehensive. Covers everything from basic fluid changes and component inspection to full engine and transmission rebuilds, including detailed specifications, diagrams, and torque values.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Readability:
High quality, ensuring clear text and legible diagrams.
Binding Type
Physical Format:
Not applicable (Digital PDF)
Paper Type
Physical Format:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
4.0L I6 Powertech:
Displacement: 3952 cc (241 cu in), Bore x Stroke: 98.5 mm x 86.6 mm, Compression Ratio: 8.8:1, Horsepower: 190-195 hp @ 4400-4600 rpm, Torque: 235-250 lb-ft @ 3200-3500 rpm, Fuel System: Sequential Multi-Port Fuel Injection (MPI)
Secondary Engine
4.7L V8 Powertech:
Displacement: 4701 cc (287 cu in), Bore x Stroke: 93 mm x 86.6 mm, Compression Ratio: 9.3:1, Horsepower: 220-235 hp @ 4700-4800 rpm, Torque: 285-325 lb-ft @ 3200-3600 rpm, Fuel System: Sequential Multi-Port Fuel Injection (MPI)
Approx. 8.0-9.5 seconds (depending on engine and configuration)
Fuel System
Injection Type:
MPI for Petrol Engines, CRDI for Diesel
🔧 Transmission
Standard
42Re Automatic:
3-speed automatic with overdrive, electronically controlled. Found in earlier models and with the 4.0L engine.
Optional
545Rfe Automatic:
5-speed automatic with overdrive, electronically controlled. Introduced later, commonly paired with the 4.7L V8. Offers improved fuel economy and performance.
Transfer Case Options
Nv242 Selec-Trac:
Full-time 4WD system with selectable 2WD, 4WD Full-Time, and 4WD Part-Time modes.
Nv247 Quadra-Trac Ii:
Full-time 4WD system with a Gerotor coupling for automatic torque transfer and a lockable center differential. Known for superior off-road traction.
📐 Dimensions
Exterior
Length:
Approx. 183.7 inches (4666 mm)
Width:
Approx. 71.9 inches (1826 mm)
Height:
Approx. 66.1 inches (1679 mm)
Wheelbase
Wheelbase:
Approx. 111.0 inches (2819 mm)
Weights
Curb Weight:
Approx. 4200-4600 lbs (1905-2087 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for earlier models, specific year testing varies)
Active Features
Braking System:
Four-wheel disc brakes with optional Anti-lock Braking System (ABS).
Passive Features
Airbags:
Standard front driver and passenger airbags. Side airbags were optional on later models.
Restraints:
Front and rear seat belts, available child seat anchors (LATCH system not standard until later models).
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems with cassette and CD players, optional Infinity Gold sound system with subwoofer. Radio data system (RDS) and steering wheel audio controls were available.
Driver Assistance
Cruise Control:
Standard speed control (cruise control) system.
Connectivity
Auxiliary Inputs:
Not typically equipped with standard AUX or USB inputs; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (synthetic recommended).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), check manual for specific fluid type (e.g., ATF+4 for 545RFE).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 (check owner's manual based on temperature). API Service SN or equivalent.
Coolant:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant, typically Mopar OAT or equivalent, mixed 50/50 with distilled water.
Transfer Case Fluid:
NV242: Mopar NV242 Transfer Case Fluid or Dexron III/Mercon. NV247: Mopar NV247 Transfer Case Fluid. Check manual for specific OE part numbers.
Differential Fluid:
API GL-5, SAE 75W-90 for front and rear differentials. Limited-slip additive may be required for some rear differentials.
Known Issues
Common Problems:
Cracked cylinder heads (especially early 4.7L V8), radiator leaks, water pump failures, transmission cooling line leaks, HVAC blower motor failures, electronic throttle control issues (on later models), rear main seal leaks, death wobble (suspension/steering related).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep, a brand with a rich history in robust, go-anywhere vehicles, brought its off-road prowess and iconic styling to the luxury SUV segment with the Grand Cherokee.
Model Evolution
Wj Generation:
The WJ generation (1999-2004) represented a significant evolution from the ZJ. It featured a unibody construction with integrated body-frame, a more refined and spacious interior, improved aerodynamics, and the introduction of the more powerful 4.7L V8 and advanced Quadra-Trac II 4WD system. It was designed to compete more directly with premium European and Japanese luxury SUVs.
Production
Manufacturing Locations:
Detroit, Michigan, USA; Windsor, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Segment Awards:
Frequently recognized for its off-road capability and comfortable ride within the luxury SUV segment during its production run. Specific awards vary by year and publication.
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