BMW K1200RS K 1200 RS 1998 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 1998 Codes Vin Prefix: WBA 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: BMW K1200RS owners, independent repair shops, motorcycle enthusiasts seeking in-depth technical knowledge. Competitive Analysis Rivals: Honda ST1100, Yamaha FJR1300 (later models), Kawasaki Concours Key Features Vehicle Highlights: Inline-four engine, shaft drive, comfortable ergonomics for long-distance touring, integrated ABS (optional), advanced aerodynamics. 📋 Manual Details Coverage Areas Primary Coverage: Full Factory Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Schematics, Component Overhaul Page Count Estimated Pages: Hundreds (Specific count not provided, but implies comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, ignition system, exhaust system, transmission, clutch, final drive Chassis: Frame, suspension (front and rear), steering, brakes, wheels, tires Electrical: Battery, charging system, starting system, lighting, instruments, engine management electronics, ABS (if equipped), comfort electronics Bodywork: Fairings, body panels, seat, fuel tank, storage, body hardware Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, lubrication, adjustments Repair: Component disassembly, inspection, repair, reassembly, part replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, symptom-based diagnosis Special Tools: Identification and usage of specialized BMW tools required for specific tasks Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and suspension adjustments. 📊 Manual Specifications File Format Format Details: Searchable PDF with high-resolution images and diagrams. Print Quality Quality: Printable at home or professional print shop. Original factory quality. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, DOHC, inline-four cylinder Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 77.6 mm x 64.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 100 hp (74.6 kW) @ 6750 rpm (Approximate, may vary slightly by market) Torque: 115 Nm (84.8 lb-ft) @ 5250 rpm (Approximate, may vary slightly by market) Fuel System Induction: Bosch Motronic Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline, minimum 95 RON (91 AKI) Ignition System: Digital electronic ignition (CDI) Cooling System: Liquid-cooled Coolant Type: BMW recommends BMW Motorrad Coolant, or a high-quality ethylene glycol-based coolant with corrosion inhibitors. Capacity: Approx. 3.0 liters (3.2 US qt). Lubrication Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change. Recommended Oil: BMW Motorrad recommends SAE 20W-40 or 20W-50 motorcycle oil meeting API SG/SH or JASO MA specifications. 🔧 Transmission Standard Type: 5-speed manual gearbox Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive Features Gear Ratios: Specific ratios available in the manual, critical for performance tuning and diagnostics. Transmission Oil: API GL-5, SAE 75W-90 hypoid gear oil. Capacity: Approx. 0.25 liters (0.26 US qt). 📐 Dimensions Exterior Length: Approx. 2250 mm (88.6 in) Width: Approx. 900 mm (35.4 in) at handlebars Height: Approx. 1380 mm (54.3 in) at windscreen Weights Dry Weight: Approx. 240 kg (529 lbs) Wet Weight: Approx. 265 kg (584 lbs) (with full fluids) Load Capacity: Detailed in manual, includes rider, passenger, and luggage allowances. 🛡️ Safety Features Ratings ABS: Optional BMW Integral ABS (Anti-lock Braking System) available, documented in manual. Active Features Braking System: Dual 320 mm discs with 4-piston calipers (front), Single 285 mm disc with 2-piston caliper (rear). ABS calibration and troubleshooting covered. Suspension Adjustments: Manual details adjustment procedures for preload and damping (if applicable) to optimize handling and safety. Passive Features Lighting: Halogen headlights, integrated turn signals, LED taillight. Bulb replacement and electrical diagnostics covered. 💡 Technology Features Infotainment Instrumentation: Analog speedometer and tachometer, digital odometer, trip meter, clock, coolant temperature, fuel level indicator. Diagnostic indicators for engine, ABS, and other systems. Driver Assistance ABS System: Integral ABS (optional) with front and rear wheel speed sensors and hydraulic control unit. Manual covers system checks, bleeding procedures, and fault diagnosis. Connectivity Diagnostic Port: BMW proprietary diagnostic connector for use with specialized diagnostic tools. Manual provides pinouts and basic diagnostic codes. 🔧 Maintenance Service Intervals Oil And Filter: Every 10,000 km (6,000 miles) or annually. Spark Plugs: Inspect every 20,000 km (12,000 miles), replace as needed. Valve Clearance: Inspect every 40,000 km (24,000 miles). Specific adjustment procedures detailed in manual. Drivetrain Inspection: Shaft drive oil change every 20,000 km (12,000 miles) or annually. Check for play and lubrication. Fluid Specifications Brake Fluid: DOT 4 brake fluid. Flush and replace every 2 years. Known Issues Electrical Connectors: Corrosion or loose connections can occur over time, especially on older models. Manual provides wiring diagrams for troubleshooting. Fuel Pump: Occasional reports of premature fuel pump failure. Manual details replacement procedure. Clutch Actuator: Potential for leaks or wear in the hydraulic clutch system. Manual guides inspection and seal replacement. 📚 Vehicle History Brand Heritage Heritage: BMW Motorrad, established in 1916, renowned for engineering excellence, innovation, and...
Component disassembly, inspection, repair, reassembly, part replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes, symptom-based diagnosis
Special Tools:
Identification and usage of specialized BMW tools required for specific tasks
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and suspension adjustments.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF with high-resolution images and diagrams.
Print Quality
Quality:
Printable at home or professional print shop. Original factory quality.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, DOHC, inline-four cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
77.6 mm x 64.0 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
100 hp (74.6 kW) @ 6750 rpm (Approximate, may vary slightly by market)
Torque:
115 Nm (84.8 lb-ft) @ 5250 rpm (Approximate, may vary slightly by market)
Fuel System
Induction:
Bosch Motronic Electronic Fuel Injection (EFI) with throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON (91 AKI)
Ignition
System:
Digital electronic ignition (CDI)
Cooling
System:
Liquid-cooled
Coolant Type:
BMW recommends BMW Motorrad Coolant, or a high-quality ethylene glycol-based coolant with corrosion inhibitors. Capacity: Approx. 3.0 liters (3.2 US qt).
Lubrication
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change.
Recommended Oil:
BMW Motorrad recommends SAE 20W-40 or 20W-50 motorcycle oil meeting API SG/SH or JASO MA specifications.
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft drive
Features
Gear Ratios:
Specific ratios available in the manual, critical for performance tuning and diagnostics.
Transmission Oil:
API GL-5, SAE 75W-90 hypoid gear oil. Capacity: Approx. 0.25 liters (0.26 US qt).
📐 Dimensions
Exterior
Length:
Approx. 2250 mm (88.6 in)
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1380 mm (54.3 in) at windscreen
Weights
Dry Weight:
Approx. 240 kg (529 lbs)
Wet Weight:
Approx. 265 kg (584 lbs) (with full fluids)
Load Capacity:
Detailed in manual, includes rider, passenger, and luggage allowances.
🛡️ Safety Features
Ratings
ABS:
Optional BMW Integral ABS (Anti-lock Braking System) available, documented in manual.
Active Features
Braking System:
Dual 320 mm discs with 4-piston calipers (front), Single 285 mm disc with 2-piston caliper (rear). ABS calibration and troubleshooting covered.
Suspension Adjustments:
Manual details adjustment procedures for preload and damping (if applicable) to optimize handling and safety.
Passive Features
Lighting:
Halogen headlights, integrated turn signals, LED taillight. Bulb replacement and electrical diagnostics covered.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, digital odometer, trip meter, clock, coolant temperature, fuel level indicator. Diagnostic indicators for engine, ABS, and other systems.
Driver Assistance
ABS System:
Integral ABS (optional) with front and rear wheel speed sensors and hydraulic control unit. Manual covers system checks, bleeding procedures, and fault diagnosis.
Connectivity
Diagnostic Port:
BMW proprietary diagnostic connector for use with specialized diagnostic tools. Manual provides pinouts and basic diagnostic codes.
🔧 Maintenance
Service Intervals
Oil And Filter:
Every 10,000 km (6,000 miles) or annually.
Spark Plugs:
Inspect every 20,000 km (12,000 miles), replace as needed.
Valve Clearance:
Inspect every 40,000 km (24,000 miles). Specific adjustment procedures detailed in manual.
Drivetrain Inspection:
Shaft drive oil change every 20,000 km (12,000 miles) or annually. Check for play and lubrication.
Fluid Specifications
Brake Fluid:
DOT 4 brake fluid. Flush and replace every 2 years.
Known Issues
Electrical Connectors:
Corrosion or loose connections can occur over time, especially on older models. Manual provides wiring diagrams for troubleshooting.
Potential for leaks or wear in the hydraulic clutch system. Manual guides inspection and seal replacement.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad, established in 1916, renowned for engineering excellence, innovation, and quality motorcycles, particularly in the touring and sport-touring segments.
Model Evolution
K Series Lineage:
The K1200RS is part of BMW's K series, known for its transverse inline-four engines and advanced engineering. It evolved from earlier K100 and K1100 models, offering increased power and refined styling.
Production
Manufacturing Location:
Berlin Spandau, Germany
Production Years:
1997-2000 (K1200RS generation prior to the significant redesign for the 2001 model year).
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The K1200RS was generally well-received for its performance, comfort, and build quality, though reviews often noted its weight and cost compared to competitors.
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