1999 2001 2003-2006 Dodge Ram Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Model Variant: 1500, 2500, 3500 Generation Third Generation Codename: DR/DH/D2 (1994-2001), DR (2002-2008) Applicable Generations: Late Second Generation (2001), Third Generation (2003-2006) 👋 Introduction Market Position Vehicle Segment: Full-size pickup truck Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Competitive Analysis Strengths: Renowned for robust construction, powerful engine options, and towing capability. Known for its distinctive styling and heavy-duty focus. Key Features Powertrain Options: Wide range of V6 and V8 gasoline engines, including the legendary HEMI. Heavy-duty models often featured Cummins turbodiesel engines. Chassis Frame: Durable ladder frame construction designed for hauling and towing loads. Suspension Design: Robust front suspension (often torsion bar for heavy duty) and solid rear axle with leaf springs for payload capacity. 📋 Manual Details Coverage Areas Years Covered: 1999, 2001, 2003, 2004, 2005, 2006 Model Coverage: Dodge Ram 1500, 2500, 3500 Trucks Page Count Estimated Total Pages: Over 3000 (combined across all included manuals) Manual Type Type: Workshop Service Repair Manuals Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, torque specifications, timing, lubrication system, cooling system Engine Performance: Fuel delivery, fuel injection, ignition system, emission control systems, diagnostics Transmission Manual: Clutch, manual transmission overhaul, repair, adjustments, fluid specifications Transmission Automatic: Automatic transmission overhaul, repair, hydraulic control, torque converter, electronic controls, diagnostics, fluid specifications Drivetrain 4Wd: Transfer case operation, repair, front axle, rear axle, differentials, driveshafts, CV joints Suspension Steering: Front suspension (short/long arm, coil springs/torsion bars), rear suspension (leaf springs), shock absorbers, steering system, power steering, wheel alignment Brakes: Front and rear brake systems (disc, drum), ABS system diagnostics and repair, brake fluid, bleeding procedures, parking brake Electrical Lighting: Battery, charging system, starting system, lighting circuits, exterior lighting, interior lighting, fuses, relays Electrical Instruments: Instrument cluster, gauges, warning indicators, power windows, power locks, mirrors, audio systems Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, trim, chassis components Body Interior: Seating, dashboard, interior trim, headliner, HVAC system components (blower motor, evaporator, heater core) HVAC: Air conditioning system, refrigerant handling, diagnosis, repair, heating system Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), diagnostic procedures, wiring diagrams, common fault diagnosis Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, lubrication Repair Overhaul: Complete engine rebuilds, transmission overhauls, brake component replacement, suspension repairs, electrical component replacement Troubleshooting Guides: Step-by-step diagnostic flowcharts for various symptoms (e.g., no-start, rough running, braking issues) Wiring Diagrams: Detailed electrical schematics for all vehicle systems Specifications Charts: Torque values, fluid capacities, clearances, component dimensions Bulletin Information: Inclusion of Technical Service Bulletins (TSBs) relevant to common issues and repairs Technical Depth Level Of Detail: Comprehensive (suitable for professional technicians and advanced DIYers) Diagnostic Capability: Advanced diagnostics including scan tool data interpretation and component testing Rebuild Procedures: Detailed step-by-step instructions for complete engine, transmission, and axle overhauls 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Printability: Printable pages Print Quality Image Resolution: High resolution images and diagrams Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options 2001: 4.7L Magnum V8 (235 hp, 295 lb-ft), 5.9L Magnum V8 (245 hp, 335 lb-ft), 5.9L Cummins Turbo Diesel I6 (235 hp, 460 lb-ft) Engine Options 2003 2006: 3.7L Magnum V6 (215 hp, 235 lb-ft), 4.7L Magnum V8 (235-260 hp, 300-325 lb-ft), 5.7L HEMI V8 (345 hp, 375 lb-ft), 5.9L Cummins Turbo Diesel I6 (250-325 hp, 460-555 lb-ft) Performance Horsepower Range: 215 hp to over 370 hp (depending on engine and year) Torque Range: 235 lb-ft to over 555 lb-ft (depending on engine and year) Fuel System Fuel Injection Type: Multi-port Fuel Injection (MPI) for Magnum engines, Electronic Fuel Injection (EFI) for HEMI and Cummins Fuel Type: Unleaded Gasoline (regular, premium options), Diesel (for Cummins) 🔧 Transmission Standard Transmission Types Available: 4-speed automatic (45RFE, 48RE), 5-speed manual (NV3500, G56) Optional Optional Transmissions: Heavy-duty 4-speed automatic (48RE), heavy-duty 6-speed manual (G56 for Cummins) Features Transfer Case: Part-time 4WD system with electronic or manual shift (e.g., NV241, NV244, NV271, NV273) Transmission Fluid Specifications: ATF+4 (Mopar) for automatic transmissions, GL-3 or GL-4 gear oil for manual transmissions (specific weights vary) 📐 Dimensions Exterior Wheelbase Options: 134.4 inches (1500), 140.5 inches (2500/3500 8ft bed), 160.5 inches (2500/3500 Mega Cab) Bed Length Options: 6.3 ft (standard), 8.0 ft (long bed) Body Styles: Regular Cab, Club Cab (extended cab), Mega Cab (Quad/Crew cab in later years) Weights Curb Weight Range: Approx. 4,500 lbs to over 6,000 lbs (depending on configuration) Max Gvw Range: 6,500 lbs (1500) to 10,500 lbs (3500) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year and configuration; typically fair to good for its era. Side-impact protection was evolving. Active Features Active Safety Features: Anti-lock Braking System (ABS) standard on all wheels. Passive...
Fram PH8A or equivalent (older engines), Mopar MO-090 or Wix 5.0L V8 equivalent (e.g., 51515)
Air Filter Examples:
Fram CA4300 or equivalent
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing reputation for building durable and capable trucks, dating back to the 1930s.
Model Evolution
Second Generation Transition:
The 2001 model year bridges the late second generation (DR/DH/D2 platform) and the significantly redesigned third generation (DR platform) which debuted for 2002.
Third Generation Redesign:
The 2003 model year marked a complete redesign with a larger, more aggressive exterior, improved interior, and introduction of the 5.7L HEMI V8 engine.
Production
Manufacturing Locations:
Saltillo Truck Assembly (Mexico), Warren Truck Assembly (Michigan, USA)
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
Dodge Ram often received positive reviews and awards from automotive publications for its towing, hauling, and design, particularly the third-generation redesign.
Ratings
Consumer Reports:
Ratings varied by year and powertrain, with diesel models and HEMI engines often scoring well for performance, while some electronic and powertrain components could be points of concern.
Certifications
Emissions Standards:
Vehicles conform to EPA and California Air Resources Board (CARB) emissions standards for their respective model years.
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