1999-2003 Mitsubishi Space Star Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Model Alias: Dingo (Japan), Chariot (some markets), Grandis (later generations, related platform) Generation Generation Designation: First Generation (DE/DG platform) Codes Chassis Codes: DE2A, DE3A, DG1A, DG4A Engine Codes Covered: 4G13, 4G15, 4G93, 4G94, 6G72 (V6) Transmission Codes Covered: F4A41, F5A51, V5A51 (Automatic), W4A42 (Automatic), KM2M4 (Manual) 👋 Introduction Market Position Vehicle Segment: Compact MPV / Minivan Target Audience: Families seeking versatile and practical transportation, DIY mechanics. Competitive Analysis Key Competitors: Honda Odyssey (older generations), Toyota Previa, Mazda MPV, Ford Windstar, Chrysler Voyager/Dodge Caravan. Key Features Design Philosophy: Compact exterior dimensions with surprisingly spacious and flexible interior seating and cargo configurations. Unique Selling Points: Sliding rear doors (on some configurations), versatile seating arrangements, compact footprint for urban maneuverability. 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003 Covered Regions: Global Markets (North America, Europe, Asia - specific market variants may differ) Page Count Page Count: Approximately 800-1200 pages (typical for comprehensive service manuals) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) File Format: PDF Searchability: Fully searchable text for quick information retrieval. Printability: Printable pages for workshop use. Graphics Quality: High-resolution diagrams, illustrations, and photographs. 📖 Manual Coverage Systems Covered Engine: Complete engine repair, disassembly, assembly, diagnosis, timing belt replacement, valve adjustments, lubrication system, cooling system, fuel system, emissions control. Transmission: Automatic and Manual transmission overhaul, repair, diagnosis, fluid changes, torque converter service, clutch replacement (manual). Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differential service, transfer case (if applicable). Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, wheel bearings, steering system (rack and pinion). Brakes: Front and rear brake systems (disc/drum), ABS system diagnosis and repair, brake fluid bleeding, caliper and rotor replacement, parking brake service. Electrical System: Charging system (alternator, battery), starting system (starter motor), ignition system, lighting system, power windows, door locks, mirrors, wiper systems, horn, fuses, relays, wiring diagrams. Body And Interior: Body panel removal and installation, door mechanisms, glass replacement, seat removal, dashboard disassembly, interior trim, HVAC system, body sealing. HVAC: Air conditioning system diagnosis, refrigerant handling, compressor, condenser, evaporator, heater core, blower motor, climate control module. Emissions: Emissions control systems, EGR system, catalytic converter, oxygen sensors, evaporative emission control (EVAP). Diagnostic Tools: OBD-II diagnostic trouble codes (DTCs), scan tool usage, sensor data interpretation. Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, power steering fluid replacement, transmission fluid service, differential fluid changes. Troubleshooting Guides: Step-by-step diagnostic flowcharts for common and complex issues, symptom-based troubleshooting. Repair Procedures: Detailed instructions for component removal, installation, and adjustment for all major systems. Rebuilding Procedures: Engine and transmission rebuilding specifications, torque values, clearances. Wiring Diagrams: Comprehensive electrical wiring diagrams for all circuits, including color codes and pinouts. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from routine maintenance to complete engine/transmission rebuilds and advanced diagnostics. ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 1.3L Inline-4 (4G13 SOHC) Engine 1 Displacement Cc: 1300 Engine 1 Power Hp: 75-85 Engine 1 Torque Lb Ft: 80-90 Engine 2 Variant: 1.5L Inline-4 (4G15 SOHC/DOHC) Engine 2 Displacement Cc: 1500 Engine 2 Power Hp: 90-110 Engine 2 Torque Lb Ft: 95-105 Engine 3 Variant: 1.8L Inline-4 (4G93 DOHC GDI/MPI) Engine 3 Displacement Cc: 1830 Engine 3 Power Hp: 125-140 Engine 3 Torque Lb Ft: 120-130 Engine 4 Variant: 2.4L Inline-4 (4G94 DOHC GDI) Engine 4 Displacement Cc: 2378 Engine 4 Power Hp: 150-160 Engine 4 Torque Lb Ft: 160-170 Engine 5 Variant: 3.0L V6 (6G72 SOHC) Engine 5 Displacement Cc: 3000 Engine 5 Power Hp: 180-200 Engine 5 Torque Lb Ft: 185-200 Performance Engine Management: ECI Multi (Electronic Controlled Injection) or GDI (Gasoline Direct Injection) for later models. Fuel Delivery: Multi-port Fuel Injection (MPI) or Gasoline Direct Injection (GDI). Fuel System Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87-89 RON (Research Octane Number) / 87 AKI (Anti-Knock Index) 🔧 Transmission Standard Standard Transmission Type: 4-speed Automatic (FWD) Optional Optional Transmission Type: 5-speed Manual (FWD), 4-speed Automatic (AWD) with Active Transfer Case. Features Automatic Transmission Features: INVECS-II (Intelligent & Innovative Vehicle Electronic Control System) with artificial intelligence for adaptive shifting. AWD System: Viscous coupling center differential for full-time AWD (Super Select AWD for some variations). Fluid Specifications Automatic Transmission Fluid: Mitsubishi DiaQueen ATF SP-II M or equivalent Dexron III/Mercon. Manual Transmission Fluid: GL-4 SAE 75W-90 or SAE 75W-85 Gear Oil. 📐 Dimensions Exterior Length Mm: 4370-4420 Width Mm: 1690-1720 Height Mm: 1610-1635 Wheelbase Mm: 2600 Ground Clearance Mm: 150-160 Weights Curb Weight Kg: 1300-1500 (depending on engine and drivetrain) Gross Vehicle Weight Rating Kg: 1800-2000 Cargo Cargo Volume Liters: Approx. 400-500 (with rear seats up) Seating Capacity: 7 passengers (configurable seating, some models) 🛡️...

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Tipo: Car

Fabricante:

Sku: 586053

Coleções: ALL Mitsubishi

Disponibilidade: Em estoque

Tag: 1999 2000 2001 2002 2003 Car Cars Mitsubishi Space Star

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Space Star

Model Alias:

Dingo (Japan), Chariot (some markets), Grandis (later generations, related platform)

Generation

Generation Designation:

First Generation (DE/DG platform)

Codes

Chassis Codes:

DE2A, DE3A, DG1A, DG4A

Engine Codes Covered:

4G13, 4G15, 4G93, 4G94, 6G72 (V6)

Transmission Codes Covered:

F4A41, F5A51, V5A51 (Automatic), W4A42 (Automatic), KM2M4 (Manual)

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV / Minivan

Target Audience:

Families seeking versatile and practical transportation, DIY mechanics.

Competitive Analysis

Key Competitors:

Honda Odyssey (older generations), Toyota Previa, Mazda MPV, Ford Windstar, Chrysler Voyager/Dodge Caravan.

Key Features

Design Philosophy:

Compact exterior dimensions with surprisingly spacious and flexible interior seating and cargo configurations.

Unique Selling Points:

Sliding rear doors (on some configurations), versatile seating arrangements, compact footprint for urban maneuverability.

📋 Manual Details

Coverage Areas

Covered Years:

1999, 2000, 2001, 2002, 2003

Covered Regions:

Global Markets (North America, Europe, Asia - specific market variants may differ)

Page Count

Page Count:

Approximately 800-1200 pages (typical for comprehensive service manuals)

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

File Format:

Searchability:

Fully searchable text for quick information retrieval.

Printability:

Printable pages for workshop use.

Graphics Quality:

High-resolution diagrams, illustrations, and photographs.

📖 Manual Coverage

Systems Covered

Engine:

Complete engine repair, disassembly, assembly, diagnosis, timing belt replacement, valve adjustments, lubrication system, cooling system, fuel system, emissions control.

Transmission:

Automatic and Manual transmission overhaul, repair, diagnosis, fluid changes, torque converter service, clutch replacement (manual).

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differential service, transfer case (if applicable).

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, wheel bearings, steering system (rack and pinion).

Brakes:

Front and rear brake systems (disc/drum), ABS system diagnosis and repair, brake fluid bleeding, caliper and rotor replacement, parking brake service.

Electrical System:

Charging system (alternator, battery), starting system (starter motor), ignition system, lighting system, power windows, door locks, mirrors, wiper systems, horn, fuses, relays, wiring diagrams.

Body And Interior:

Body panel removal and installation, door mechanisms, glass replacement, seat removal, dashboard disassembly, interior trim, HVAC system, body sealing.

HVAC:

Air conditioning system diagnosis, refrigerant handling, compressor, condenser, evaporator, heater core, blower motor, climate control module.

Emissions:

Emissions control systems, EGR system, catalytic converter, oxygen sensors, evaporative emission control (EVAP).

Diagnostic Tools:

OBD-II diagnostic trouble codes (DTCs), scan tool usage, sensor data interpretation.

Procedures Included

Maintenance Procedures:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, power steering fluid replacement, transmission fluid service, differential fluid changes.

Troubleshooting Guides:

Step-by-step diagnostic flowcharts for common and complex issues, symptom-based troubleshooting.

Repair Procedures:

Detailed instructions for component removal, installation, and adjustment for all major systems.

Rebuilding Procedures:

Engine and transmission rebuilding specifications, torque values, clearances.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all circuits, including color codes and pinouts.

Technical Depth

Depth Of Coverage:

Comprehensive: Covers everything from routine maintenance to complete engine/transmission rebuilds and advanced diagnostics.

⚙️ Engine Specifications

Primary Engine

Engine 1 Variant:

1.3L Inline-4 (4G13 SOHC)

Engine 1 Displacement Cc:

Engine 1 Power Hp:

75-85

Engine 1 Torque Lb Ft:

80-90

Engine 2 Variant:

1.5L Inline-4 (4G15 SOHC/DOHC)

Engine 2 Displacement Cc:

Engine 2 Power Hp:

90-110

Engine 2 Torque Lb Ft:

95-105

Engine 3 Variant:

1.8L Inline-4 (4G93 DOHC GDI/MPI)

Engine 3 Displacement Cc:

Engine 3 Power Hp:

125-140

Engine 3 Torque Lb Ft:

120-130

Engine 4 Variant:

2.4L Inline-4 (4G94 DOHC GDI)

Engine 4 Displacement Cc:

Engine 4 Power Hp:

150-160

Engine 4 Torque Lb Ft:

160-170

Engine 5 Variant:

3.0L V6 (6G72 SOHC)

Engine 5 Displacement Cc:

Engine 5 Power Hp:

180-200

Engine 5 Torque Lb Ft:

185-200

Performance

Engine Management:

ECI Multi (Electronic Controlled Injection) or GDI (Gasoline Direct Injection) for later models.

Fuel Delivery:

Multi-port Fuel Injection (MPI) or Gasoline Direct Injection (GDI).

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Octane Rating:

87-89 RON (Research Octane Number) / 87 AKI (Anti-Knock Index)

🔧 Transmission

Standard

Standard Transmission Type:

4-speed Automatic (FWD)

Optional

Optional Transmission Type:

5-speed Manual (FWD), 4-speed Automatic (AWD) with Active Transfer Case.

Features

Automatic Transmission Features:

INVECS-II (Intelligent & Innovative Vehicle Electronic Control System) with artificial intelligence for adaptive shifting.

AWD System:

Viscous coupling center differential for full-time AWD (Super Select AWD for some variations).

Fluid Specifications

Automatic Transmission Fluid:

Mitsubishi DiaQueen ATF SP-II M or equivalent Dexron III/Mercon.

Manual Transmission Fluid:

GL-4 SAE 75W-90 or SAE 75W-85 Gear Oil.

📐 Dimensions

Exterior

Length Mm:

4370-4420

Width Mm:

1690-1720

Height Mm:

1610-1635

Wheelbase Mm:

Ground Clearance Mm:

150-160

Weights

Curb Weight Kg:

1300-1500 (depending on engine and drivetrain)

Gross Vehicle Weight Rating Kg:

1800-2000

Cargo

Cargo Volume Liters:

Approx. 400-500 (with rear seats up)

Seating Capacity:

7 passengers (configurable seating, some models)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Not Specifically Rated (typical for the era, often tested as part of larger family)

IIHS Moderate Overlap Frontal:

Acceptable (for comparable models of the era)

Active Features

Standard on most trims, Optional on base models.

Traction Control:

Optional on higher trims and AWD models.

Passive Features

Airbags:

Driver and front passenger airbags standard. Optional side airbags on some models.

Seatbelts:

Three-point seatbelts with pretensioners for front seats, three-point seatbelts for rear seats.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system available on rear seats.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD or cassette player with speaker systems (4-6 speakers).

Navigation:

Optional factory navigation system on higher trims.

Driver Assistance

Cruise Control:

Standard or optional depending on trim level.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors were common options.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Engine Oil Filter Change:

With every oil change.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for standard plugs, 60,000 miles (96,000 km) for platinum/iridium plugs.

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4 years (critical maintenance item for interference engines).

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Transmission Fluid Service:

Every 45,000 miles (72,000 km) for automatic transmissions, or as per manual recommendations.

Fluid Specifications

Engine Oil Capacity:

Approx. 4.0-4.5 liters (4.2-4.8 US quarts) depending on engine.

Engine Oil Viscosity:

API SJ/SL, SAE 5W-30 or 10W-30 (depending on climate).

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent P-HOAT (Phosphated Organic Acid Technology).

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid:

Mitsubishi Power Steering Fluid or ATF Dexron II/III.

Known Issues

Common Problem 1:

Timing belt failure on interference engines (critical to adhere to replacement schedule).

Common Problem 2:

Leaking valve cover gaskets and rear main seals.

Common Problem 3:

Worn CV joints and front suspension components (ball joints, bushings).

Common Problem 4:

HVAC blower motor resistor failure, leading to loss of fan speed control.

Common Problem 5:

Automatic transmission clutch pack wear on high-mileage vehicles.

Common Problem 6:

EVAP system leaks (P0440, P0455 codes) often due to cracked hoses or faulty vent solenoids.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Founding Year:

Model Evolution

Introduction Year:

1996 (as Space Runner in some markets, replaced by Space Star)

Platform Development:

Shared platform with Lancer and Airtrek (Outlander) in its later iterations.

Design Updates:

Facelifted in 2002 with minor styling revisions and updated features.

Production

Manufacturing Locations:

Japan (Mizushima Plant), potentially other global assembly plants.

Production End Year First Gen:

🏆 Awards & Recognition

Recognitions

Safety Awards:

No specific major awards noted for this model in safety, but generally met standards of its era.

Ratings

Consumer Reports Reliability:

Mixed to Average; generally reliable but some issues with specific components as noted in known issues.

Certifications

Emissions Certification:

Meets EPA/CARB standards for its model years.