BMW 3 Series 330i 1999-2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 330i Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Chassis Code Prefix: E46 👋 Introduction Market Position Positioning: The BMW 3 Series (E46) was positioned as a premium compact executive car, known for its sporty handling, sophisticated engineering, and luxurious interior. Competitive Analysis Competitors: Competed directly with the Mercedes-Benz C-Class, Audi A4, Lexus IS, and Infiniti G35 of the era. Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel-drive platform, and engaging driving experience. Engine Options: Offered a range of refined inline-6 engines, with the 330i being a popular and powerful choice. Interior Quality: Featured high-quality materials, ergonomic design, and a driver-focused cockpit. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Total Pages: 1250 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Full diagnostics, repair, overhaul, cooling system, lubrication system, fuel system, emission control systems. Transmission: Automatic and Manual transmission repair, overhaul, fluid specifications, diagnosis. Drivetrain: Front suspension, rear axle, drive shafts, differential, wheel bearings. Brakes: Hydraulic system, ABS, DSC, brake caliper overhaul, pad and rotor replacement, bleeding procedures. Steering: Power steering system diagnosis and repair, steering column. Electrical: Wiring diagrams, diagnostic procedures for all electrical components, lighting, battery, charging system, starter, ignition system, body control module (BCM). Climate Control: HVAC system diagnosis and repair, A/C system, heater core, climate control module. Bodywork: Exterior panel repair, door mechanisms, window regulators, bumpers, trim replacement. Chassis: Frame and body structural components, rust repair. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush. Troubleshooting: Diagnostic trouble codes (DTCs), common problems and solutions, system-specific troubleshooting guides. Repair: Component removal and installation, engine rebuild, transmission overhaul, suspension component replacement, electrical component repair. Diagnostics: On-board diagnostics (OBD-II), sensor testing, actuator testing, ECU diagnosis. Specifications: Torque specifications for all fasteners, engine timing procedures, component clearance measurements. Technical Depth Depth: Comprehensive from basic routine maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for easy navigation and information retrieval. Print Quality Quality: High-resolution digital scans ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: 3.0L Naturally Aspirated Inline-6 Cylinder Displacement: 2979 cc (3.0 Liters) Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Valvetrain: DOHC, 24 Valves (4 per cylinder), VANOS (Variable Valve Timing) Performance Horsepower: 225 hp @ 5900 rpm (approx.) Torque: 214 lb-ft @ 3500 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) / Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded (91+ Octane) Engine Management ECM: Siemens MS43 or MS45 (depending on year and specific model variant) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Getrag GS5-39DZ) Optional Transmission Type: 5-Speed Steptronic Automatic (GM A5S360R/R or A5S390R) Features Clutch: Hydraulic actuation (Manual Transmission) Fluid Specifications Manual Transmission Fluid: BMW MTF LT-1 or LT-2, or equivalent (e.g., Pentosin MTF 2.1) Automatic Transmission Fluid: ATF LT 71141 or Esso LT 71141, or ZF Lifeguardfluid 5 📐 Dimensions Exterior Length: 177.4 inches (4506 mm) Width: 68.5 inches (1740 mm) Height: 55.1 inches (1400 mm) Wheelbase: 107.4 inches (2729 mm) Weights Curb Weight: 3375 lbs (1531 kg) (approx., varies by transmission and options) Gross Vehicle Weight Rating: 4500 lbs (2041 kg) (approx.) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4/5 Stars (for E46 generation, specific 330i may vary slightly) NHTSA Frontal Impact Passenger: 4/5 Stars (for E46 generation, specific 330i may vary slightly) IIHS Side Impact: Good (for E46 generation, specific 330i may vary slightly) Active Features ABS: Standard Anti-lock Braking System Dsc: Standard Dynamic Stability Control Traction Control: Standard Automatic Stability Control + Traction (ASC+T) Passive Features Airbags: Frontal airbags for driver and passenger, optional front side-impact airbags. Seatbelts: Three-point seatbelts with pretensioners and force limiters. Body Structure: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Head Unit: Optional BMW Business or Professional CD players, potentially with navigation system (MKIV). Audio System: Standard HiFi audio system or optional Harman Kardon surround sound. Driver Assistance Cruise Control: Standard cruise control. Connectivity Phone Integration: Optional Bluetooth hands-free preparation, often integrated with the head unit. Lighting Headlights: Halogen projector headlights; optional Xenon headlights with automatic leveling. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Interval (VSI) system, typically every 10,000-15,000 miles or as indicated by the onboard computer, but annual changes are recommended for best practice. Brake Fluid Change: Every 2 years or 30,000 miles (as per BMW recommendation). Coolant Change: BMW advises 'lifetime' coolant, but a flush and refill every 5 years or 60,000 miles is prudent. Spark Plugs:...
The BMW 3 Series (E46) was positioned as a premium compact executive car, known for its sporty handling, sophisticated engineering, and luxurious interior.
Competitive Analysis
Competitors:
Competed directly with the Mercedes-Benz C-Class, Audi A4, Lexus IS, and Infiniti G35 of the era.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel-drive platform, and engaging driving experience.
Engine Options:
Offered a range of refined inline-6 engines, with the 330i being a popular and powerful choice.
Interior Quality:
Featured high-quality materials, ergonomic design, and a driver-focused cockpit.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Total Pages:
1250
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Full diagnostics, repair, overhaul, cooling system, lubrication system, fuel system, emission control systems.
Transmission:
Automatic and Manual transmission repair, overhaul, fluid specifications, diagnosis.
Drivetrain:
Front suspension, rear axle, drive shafts, differential, wheel bearings.
Brakes:
Hydraulic system, ABS, DSC, brake caliper overhaul, pad and rotor replacement, bleeding procedures.
Steering:
Power steering system diagnosis and repair, steering column.
Electrical:
Wiring diagrams, diagnostic procedures for all electrical components, lighting, battery, charging system, starter, ignition system, body control module (BCM).
Climate Control:
HVAC system diagnosis and repair, A/C system, heater core, climate control module.
Bodywork:
Exterior panel repair, door mechanisms, window regulators, bumpers, trim replacement.
Chassis:
Frame and body structural components, rust repair.
Siemens MS43 or MS45 (depending on year and specific model variant)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag GS5-39DZ)
Optional
Transmission Type:
5-Speed Steptronic Automatic (GM A5S360R/R or A5S390R)
Features
Clutch:
Hydraulic actuation (Manual Transmission)
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-1 or LT-2, or equivalent (e.g., Pentosin MTF 2.1)
Automatic Transmission Fluid:
ATF LT 71141 or Esso LT 71141, or ZF Lifeguardfluid 5
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.5 inches (1740 mm)
Height:
55.1 inches (1400 mm)
Wheelbase:
107.4 inches (2729 mm)
Weights
Curb Weight:
3375 lbs (1531 kg) (approx., varies by transmission and options)
Gross Vehicle Weight Rating:
4500 lbs (2041 kg) (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4/5 Stars (for E46 generation, specific 330i may vary slightly)
NHTSA Frontal Impact Passenger:
4/5 Stars (for E46 generation, specific 330i may vary slightly)
IIHS Side Impact:
Good (for E46 generation, specific 330i may vary slightly)
Active Features
ABS:
Standard Anti-lock Braking System
Dsc:
Standard Dynamic Stability Control
Traction Control:
Standard Automatic Stability Control + Traction (ASC+T)
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional front side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters.
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Head Unit:
Optional BMW Business or Professional CD players, potentially with navigation system (MKIV).
Audio System:
Standard HiFi audio system or optional Harman Kardon surround sound.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Phone Integration:
Optional Bluetooth hands-free preparation, often integrated with the head unit.
Lighting
Headlights:
Halogen projector headlights; optional Xenon headlights with automatic leveling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval (VSI) system, typically every 10,000-15,000 miles or as indicated by the onboard computer, but annual changes are recommended for best practice.
Brake Fluid Change:
Every 2 years or 30,000 miles (as per BMW recommendation).
Coolant Change:
BMW advises 'lifetime' coolant, but a flush and refill every 5 years or 60,000 miles is prudent.
Spark Plugs:
Typically every 100,000 miles for the M54 engine (e.g., NGK BKR6EQUP).
Fluid Specifications
Engine Oil:
SAE 0W-40 or 5W-40 Synthetic, API SN/CF, ACEA A3/B4, BMW Longlife-01 approved.
Coolant:
BMW Blue or Green Antifreeze/Coolant (ethylene glycol based), mixed 50/50 with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or BMW ATF LT 71141
Known Issues
Crankcase Ventilation:
Failure of the eccentric shaft sensor and oil separator system (CCV) can lead to oil consumption and smoke.
Cooling System:
Plastic coolant expansion tank can become brittle and leak; water pump and thermostat failures are also common.
Oil Leaks:
Valve cover gasket and oil pan gasket are common sources of leaks.
Subframe Mounts:
Cracking of the rear subframe mounting points on the chassis can occur due to stress.
Window Regulators:
Plastic clips in the window regulator mechanism often break, causing windows to fall down.
ABS Sensor Rings:
The tone rings for the ABS sensors can rust and break, causing ABS and DSC warning lights to illuminate.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long-standing reputation for producing sporty and luxurious vehicles, with the 3 Series being its most iconic and successful model line.
Model Evolution
Generation:
E46 generation, introduced in 1998 for the 1999 model year, replacing the E36.
Facelift:
Received a mid-cycle facelift (LCI) for the 2002 model year, featuring updated headlights, taillights, bumpers, and interior trim.
Production
Production Years:
1999-2005 for the E46 sedan, coupe, convertible, and wagon variants.
Manufacturing Locations:
Primarily Germany (Dingolfing, Regensburg), with some production in South Africa and other international facilities.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Car and Driver magazine's 10Best list for multiple years during its production run, recognizing its driving dynamics and overall excellence.
Ward 3 Best Engines:
The M54 engine series received recognition from Ward's AutoWorld for its smooth operation and performance.
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