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Aprilia RS50 1999-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Engine Type General: Two-stroke single-cylinder Vehicle Segment: Sportbike / Supersport (Lightweight) 👋 Introduction Market Position Market Position: The Aprilia RS50 was positioned as an entry-level sportbike, popular with younger riders and those seeking an accessible, stylish, and engaging two-wheeled experience. It competed with other lightweight 50cc sportbikes from brands like Derbi, Yamaha (TZR50), and Honda (RS50). Competitive Analysis Competitive Analysis: The RS50 offered sharp styling, sporty ergonomics, and a lively engine, making it a desirable choice in its class. Its Italian heritage and performance-oriented design set it apart. Key Features Key Features: Compact and lightweight chassis, aggressive sportbike styling, liquid-cooled two-stroke engine, capable suspension and braking components for its class, sporty riding position. Manual Advantage Manual Advantage: Provides comprehensive, detailed repair and maintenance information, enabling owners to perform work themselves, saving money and maintaining vehicle integrity. Superior to old paper manuals due to ease of access, searchability, and portability. 📋 Manual Details Coverage Areas Coverage Breadth: Complete factory service repair manual covering all styles and aspects of the Aprilia RS50 for the specified years. Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but implies comprehensive documentation) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Systems Covered: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix. Procedures Included Procedures Included: Step-by-step instructions for complete disassembly, repair procedures, maintenance, troubleshooting, and diagnostics. Includes hundreds of photos and illustrations. Technical Depth Technical Depth: Comprehensive, suitable for both do-it-yourself enthusiasts and experienced mechanics. Covers everything from basic maintenance to complete rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable (entire manual or specific pages) Binding Type Binding Type: N/A (Digital format, not physically bound) Paper Type Paper Type: N/A (Digital format, no physical paper type) Compatibility Compatibility: Compatible with all versions of Windows and Mac. Accessible via web browser on any computer or mobile device. Requires Adobe PDF Reader and WinZip (free). Access Access: Speed Download, no extra fees, no expiry dates. ⚙️ Engine Specifications Primary Engine Engine Displacement: Approximately 49.3 cc (exact specifications may vary slightly by market/variant) Engine Bore X Stroke: Typically around 39.5mm x 40.5mm (specific details within the manual) Engine Cooling System: Liquid-cooled Performance Horsepower Output: Generally around 6-9 HP, depending on local regulations and specific model year (e.g., restricted for certain markets). Torque Output: Specific torque figures are available within the manual, typically in the low Nm range. Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHBN 16/17.5) Fuel Type: Unleaded gasoline with two-stroke oil pre-mix or separate oil injection system (details vary by market/variant). Lubrication Lubrication System: Premix or Automatic Oil Injection (details provided in manual) Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 6-speed manual transmission Optional Optional Transmission: N/A (Standard manual transmission) Features Clutch Type: Wet multi-plate clutch Gear Ratios: Specific gear ratios for each of the 6 speeds are detailed in the manual, crucial for performance tuning and troubleshooting. Final Drive Type: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1340 mm (52.75 inches) Overall Length: Approx. 1980 mm (77.95 inches) Weights Dry Weight: Approx. 111 kg (244.7 lbs) Fuel Tank Capacity: Approx. 13 Liters (3.4 US gallons) 🛡️ Safety Features Ratings Safety Ratings: As a motorcycle, specific crash test ratings are not applicable in the same way as automobiles. Safety features focus on braking, suspension, and chassis stability. Active Features Active Safety Features: Disc brakes front and rear, responsive suspension system, well-balanced chassis. Passive Features Passive Safety Features: Sturdy frame construction, rider protection through riding gear (not part of the vehicle itself but crucial for safe operation). 💡 Technology Features Infotainment Infotainment Features: Basic instrument cluster including speedometer, tachometer, odometer, and warning lights. No advanced infotainment or connectivity features are present. Driver Assistance Driver Assistance Features: N/A (Motorcycle, no electronic driver assistance systems like ABS or traction control on standard models of this era). Lighting Lighting System: Halogen headlight, taillight, and turn signals. Manual covers electrical system diagnosis for these components. 🔧 Maintenance Service Intervals Scheduled Maintenance Intervals: Detailed service intervals for oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid replacement, coolant checks, and top-end engine inspection are all provided within the manual. Fluid Specifications Engine Oil Specification: Specific recommended two-stroke engine oil viscosity and type (e.g., JASO FD) are listed. For gearbox oil, specific SAE viscosity grades are provided. Coolant Specification: Recommended coolant type and mixture ratio for the liquid-cooled engine are specified. Brake Fluid Specification: DOT 4 brake fluid is typically recommended. Known Issues Common...
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Tipo: Motorcycle
Fabricante:
Sku: 483031
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Aprilia RS50 1999-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Production Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Engine Type General:
Two-stroke single-cylinder
Vehicle Segment:
Sportbike / Supersport (Lightweight)
👋 Introduction
Market Position
Market Position:
The Aprilia RS50 was positioned as an entry-level sportbike, popular with younger riders and those seeking an accessible, stylish, and engaging two-wheeled experience. It competed with other lightweight 50cc sportbikes from brands like Derbi, Yamaha (TZR50), and Honda (RS50).
Competitive Analysis
Competitive Analysis:
The RS50 offered sharp styling, sporty ergonomics, and a lively engine, making it a desirable choice in its class. Its Italian heritage and performance-oriented design set it apart.
Key Features
Key Features:
Compact and lightweight chassis, aggressive sportbike styling, liquid-cooled two-stroke engine, capable suspension and braking components for its class, sporty riding position.
Manual Advantage
Manual Advantage:
Provides comprehensive, detailed repair and maintenance information, enabling owners to perform work themselves, saving money and maintaining vehicle integrity. Superior to old paper manuals due to ease of access, searchability, and portability.
📋 Manual Details
Coverage Areas
Coverage Breadth:
Complete factory service repair manual covering all styles and aspects of the Aprilia RS50 for the specified years.
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but implies comprehensive documentation)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Procedures Included
Procedures Included:
Step-by-step instructions for complete disassembly, repair procedures, maintenance, troubleshooting, and diagnostics. Includes hundreds of photos and illustrations.
Technical Depth
Technical Depth:
Comprehensive, suitable for both do-it-yourself enthusiasts and experienced mechanics. Covers everything from basic maintenance to complete rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable (entire manual or specific pages)
Binding Type
Binding Type:
N/A (Digital format, not physically bound)
Paper Type
Paper Type:
N/A (Digital format, no physical paper type)
Compatibility
Compatibility:
Compatible with all versions of Windows and Mac. Accessible via web browser on any computer or mobile device. Requires Adobe PDF Reader and WinZip (free).
Access
Access:
Speed Download, no extra fees, no expiry dates.
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
Approximately 49.3 cc (exact specifications may vary slightly by market/variant)
Engine Bore X Stroke:
Typically around 39.5mm x 40.5mm (specific details within the manual)
Engine Cooling System:
Liquid-cooled
Performance
Horsepower Output:
Generally around 6-9 HP, depending on local regulations and specific model year (e.g., restricted for certain markets).
Torque Output:
Specific torque figures are available within the manual, typically in the low Nm range.
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHBN 16/17.5)
Fuel Type:
Unleaded gasoline with two-stroke oil pre-mix or separate oil injection system (details vary by market/variant).
Lubrication
Lubrication System:
Premix or Automatic Oil Injection (details provided in manual)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Optional
Optional Transmission:
N/A (Standard manual transmission)
Features
Clutch Type:
Wet multi-plate clutch
Gear Ratios:
Specific gear ratios for each of the 6 speeds are detailed in the manual, crucial for performance tuning and troubleshooting.
Final Drive Type:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1340 mm (52.75 inches)
Overall Length:
Approx. 1980 mm (77.95 inches)
Weights
Dry Weight:
Approx. 111 kg (244.7 lbs)
Fuel Tank Capacity:
Approx. 13 Liters (3.4 US gallons)
🛡️ Safety Features
Ratings
Safety Ratings:
As a motorcycle, specific crash test ratings are not applicable in the same way as automobiles. Safety features focus on braking, suspension, and chassis stability.
Active Features
Active Safety Features:
Disc brakes front and rear, responsive suspension system, well-balanced chassis.
Passive Features
Passive Safety Features:
Sturdy frame construction, rider protection through riding gear (not part of the vehicle itself but crucial for safe operation).
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrument cluster including speedometer, tachometer, odometer, and warning lights. No advanced infotainment or connectivity features are present.
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle, no electronic driver assistance systems like ABS or traction control on standard models of this era).
Lighting
Lighting System:
Halogen headlight, taillight, and turn signals. Manual covers electrical system diagnosis for these components.
🔧 Maintenance
Service Intervals
Scheduled Maintenance Intervals:
Detailed service intervals for oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid replacement, coolant checks, and top-end engine inspection are all provided within the manual.
Fluid Specifications
Engine Oil Specification:
Specific recommended two-stroke engine oil viscosity and type (e.g., JASO FD) are listed. For gearbox oil, specific SAE viscosity grades are provided.
Coolant Specification:
Recommended coolant type and mixture ratio for the liquid-cooled engine are specified.
Brake Fluid Specification:
DOT 4 brake fluid is typically recommended.
Known Issues
Common Issues:
The manual will likely address common wear items such as clutch plates, piston rings, spark plugs, and carburetor adjustments. Electrical system checks and potential minor electrical faults may also be covered.
Tune Up Procedures
Tune Up Procedures:
Detailed steps for carburetor cleaning and adjustment, ignition timing checks, idle speed settings, and performance tuning are included.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement categories. This lineage influences the sporty character of the RS50.
Model Evolution
Model Evolution:
The RS50 underwent minor updates and styling changes across its production run from 1999 to 2010, adapting to emissions standards and market trends. This manual covers a significant portion of this evolution.
Production
Production Location:
Manufactured by Aprilia in Italy.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1999-2010 RS50 might be scarce in general automotive press, it was well-regarded within the lightweight sportbike community for its performance and style.
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