🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1999 Codes Chassis Code: E39 Engine Code: M52TU B28 👋 Introduction Market Position Segment: Mid-size Luxury Sedan Competitive Analysis Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Jaguar S-Type Key Features Features: Renowned for its balance of sportiness and luxury, refined inline-six engine, precise handling, and quality interior. The E39 generation is highly regarded for its driving dynamics and build quality. 📋 Manual Details Coverage Areas Systems: Engine Mechanical, Engine Electrical, Fuel System, Cooling System, Exhaust System, Transmission (Automatic & Manual), Drivetrain, Suspension, Steering, Brakes (ABS), Climate Control, Body Electrical, Bodywork, Interior, SRS Airbag System, Diagnostics Page Count Estimated Pages: 1000+ Manual Type Type: Service & Repair Manual Software Language Language: English Format Format: Digital Software (likely PDF or proprietary viewer) 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of the M52TU B28 inline-six engine, including its Double VANOS system, ignition, fuel injection, emissions, and cooling. Also covers the ZF 5HP19 automatic transmission and the Getrag 5-speed manual transmission. Chassis: Detailed sections on front and rear suspension components (MacPherson struts, multi-link rear axle), steering system (rack and pinion, hydraulic power assist), braking system (front ventilated discs, rear discs, ABS diagnostics), and wheels/tires. Electrical: Extensive electrical schematics for all vehicle systems including engine management (DME), lighting, instrumentation, power accessories, climate control, and the SRS airbag system. Procedures Included Maintenance: Scheduled maintenance procedures including oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, and cabin air filter replacement. Repair: Step-by-step diagnostic and repair procedures for all major vehicle systems, including engine component replacement (e.g., alternator, starter, water pump), transmission service, suspension component replacement, brake caliper and rotor replacement, and electrical component troubleshooting. Diagnostics: Guidance on using BMW diagnostic tools (e.g., DIS or ISTA/EDIC), interpreting fault codes, and troubleshooting complex electronic issues. Bodywork Interior: Procedures for door panel removal, seat adjustment, headliner repair, and basic body panel alignment. Technical Depth Depth: Provides in-depth technical information suitable for professional technicians and advanced DIY enthusiasts. Includes torque specifications, special tool requirements, component tolerances, and detailed diagnostic flowcharts. 📊 Manual Specifications File Format Compatibility: Requires a compatible operating system and software reader. Likely Windows-based. Specific version of software may be proprietary. Print Quality Resolution: High-resolution digital graphics and schematics. Searchable text for quick information retrieval. Binding Type Binding: N/A (Digital Software) Paper Type Paper: N/A (Digital Software) Completeness Scope: Comprehensive coverage for all aspects of the vehicle's operation, maintenance, and repair, suitable for diagnosing and fixing most common and complex issues. ⚙️ Engine Specifications Primary Engine Engine Name: M52TU B28 Configuration: 2.8L Inline 6-Cylinder (DOHC, 24 Valves) Displacement: 2793 cc (170.5 cu in) Bore X Stroke: 84.0 mm x 83.6 mm (3.31 in x 3.29 in) Compression Ratio: 10.2:1 Performance Horsepower: 193 hp @ 5500 rpm Torque: 206 lb-ft @ 3500 rpm 0 To 60 Mph: Approximately 7.0-7.5 seconds (depending on transmission and driver). Fuel System Induction: Sequential Multi-Point Fuel Injection (Bosch Motronic ME 7.2) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management Dme Module: Digital Motor Electronics (DME) Timing: Double VANOS (Variable Valve Timing) on intake and exhaust camshafts 🔧 Transmission Standard Transmission Type: ZF 5HP19 5-Speed Automatic Optional Transmission Type: Getrag 5-Speed Manual Features Automatic Features: Steptronic function allowing manual selection of gears Fluid Specifications Automatic Transmission Fluid: BMW ATF LT-3 (or equivalent Dexron III H specification, though LT-3 is preferred) Manual Transmission Fluid: BMW MTF LT-2 or equivalent (e.g., Red Line MTL) 📐 Dimensions Exterior Length: 4769 mm (187.8 in) Width: 1798 mm (70.8 in) Height: 1444 mm (56.8 in) Wheelbase: 2830 mm (111.4 in) Weights Curb Weight: 1585 kg (3500 lbs) - Automatic Transmission Gross Vehicle Weight Rating: 2070 kg (4563 lbs) Interior Passenger Volume: 96.7 cu ft Cargo Trunk Capacity: 15.0 cu ft 🛡️ Safety Features Ratings NHTSA Front Impact: 4 stars NHTSA Side Impact: 4 stars Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Automatic Stability Control (ASC+T) - Traction Control System Passive Features Airbags: Driver and front passenger airbags, optional side-impact airbags Seatbelts: Front seatbelt pre-tensioners, rear 3-point seatbelts 💡 Technology Features Infotainment Head Unit: BMW Business CD or Professional RDS radio/cassette player with optional CD changer and navigation system (MKIII). Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assist: Optional rear parking distance sensors (PDC). Climate Control HVAC: Automatic dual-zone climate control with cabin microfilter. Connectivity Phone Integration: Optional Bluetooth mobile phone preparation with cradle. 🔧 Maintenance Service Intervals Oil Change: BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or 1 year, whichever comes first. Spark Plugs: Typically 100,000 miles for iridium spark plugs (check specific CBS data). Coolant Flush: Recommended every 2-4 years or 30,000-50,000 miles. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) synthetic oil, SAE 0W-30 or 5W-30 recommended. Capacity:...
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Jaguar S-Type
Key Features
Features:
Renowned for its balance of sportiness and luxury, refined inline-six engine, precise handling, and quality interior. The E39 generation is highly regarded for its driving dynamics and build quality.
Digital Software (likely PDF or proprietary viewer)
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage of the M52TU B28 inline-six engine, including its Double VANOS system, ignition, fuel injection, emissions, and cooling. Also covers the ZF 5HP19 automatic transmission and the Getrag 5-speed manual transmission.
Chassis:
Detailed sections on front and rear suspension components (MacPherson struts, multi-link rear axle), steering system (rack and pinion, hydraulic power assist), braking system (front ventilated discs, rear discs, ABS diagnostics), and wheels/tires.
Electrical:
Extensive electrical schematics for all vehicle systems including engine management (DME), lighting, instrumentation, power accessories, climate control, and the SRS airbag system.
Procedures Included
Maintenance:
Scheduled maintenance procedures including oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, and cabin air filter replacement.
Repair:
Step-by-step diagnostic and repair procedures for all major vehicle systems, including engine component replacement (e.g., alternator, starter, water pump), transmission service, suspension component replacement, brake caliper and rotor replacement, and electrical component troubleshooting.
Diagnostics:
Guidance on using BMW diagnostic tools (e.g., DIS or ISTA/EDIC), interpreting fault codes, and troubleshooting complex electronic issues.
Bodywork Interior:
Procedures for door panel removal, seat adjustment, headliner repair, and basic body panel alignment.
Technical Depth
Depth:
Provides in-depth technical information suitable for professional technicians and advanced DIY enthusiasts. Includes torque specifications, special tool requirements, component tolerances, and detailed diagnostic flowcharts.
📊 Manual Specifications
File Format
Compatibility:
Requires a compatible operating system and software reader. Likely Windows-based. Specific version of software may be proprietary.
Print Quality
Resolution:
High-resolution digital graphics and schematics. Searchable text for quick information retrieval.
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper:
N/A (Digital Software)
Completeness
Scope:
Comprehensive coverage for all aspects of the vehicle's operation, maintenance, and repair, suitable for diagnosing and fixing most common and complex issues.
⚙️ Engine Specifications
Primary Engine
Engine Name:
M52TU B28
Configuration:
2.8L Inline 6-Cylinder (DOHC, 24 Valves)
Displacement:
2793 cc (170.5 cu in)
Bore X Stroke:
84.0 mm x 83.6 mm (3.31 in x 3.29 in)
Compression Ratio:
10.2:1
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3500 rpm
0 To 60 Mph:
Approximately 7.0-7.5 seconds (depending on transmission and driver).
Fuel System
Induction:
Sequential Multi-Point Fuel Injection (Bosch Motronic ME 7.2)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
Dme Module:
Digital Motor Electronics (DME)
Timing:
Double VANOS (Variable Valve Timing) on intake and exhaust camshafts
🔧 Transmission
Standard
Transmission Type:
ZF 5HP19 5-Speed Automatic
Optional
Transmission Type:
Getrag 5-Speed Manual
Features
Automatic Features:
Steptronic function allowing manual selection of gears
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF LT-3 (or equivalent Dexron III H specification, though LT-3 is preferred)
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Red Line MTL)
📐 Dimensions
Exterior
Length:
4769 mm (187.8 in)
Width:
1798 mm (70.8 in)
Height:
1444 mm (56.8 in)
Wheelbase:
2830 mm (111.4 in)
Weights
Curb Weight:
1585 kg (3500 lbs) - Automatic Transmission
Gross Vehicle Weight Rating:
2070 kg (4563 lbs)
Interior
Passenger Volume:
96.7 cu ft
Cargo
Trunk Capacity:
15.0 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 stars
NHTSA Side Impact:
4 stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Automatic Stability Control (ASC+T) - Traction Control System
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags
Seatbelts:
Front seatbelt pre-tensioners, rear 3-point seatbelts
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional RDS radio/cassette player with optional CD changer and navigation system (MKIII).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Optional rear parking distance sensors (PDC).
Climate Control
HVAC:
Automatic dual-zone climate control with cabin microfilter.
Connectivity
Phone Integration:
Optional Bluetooth mobile phone preparation with cradle.
🔧 Maintenance
Service Intervals
Oil Change:
BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or 1 year, whichever comes first.
Spark Plugs:
Typically 100,000 miles for iridium spark plugs (check specific CBS data).
Coolant Flush:
Recommended every 2-4 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) synthetic oil, SAE 0W-30 or 5W-30 recommended. Capacity: 6.5 liters (6.9 US quarts).
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed with distilled water at a 50/50 ratio.
Brake Fluid:
DOT 4 BMW Super DOT 4 Brake Fluid.
Known Issues
Cooling System:
Plastic coolant expansion tanks and radiator hoses can become brittle and leak. Water pump failure is also common.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and CCV (Crankcase Ventilation) system leaks are common sources of oil loss.
Electrical:
ABS/ASC wheel speed sensors, alternator failure, and LCM (Light Control Module) issues can occur.
Suspension:
Front control arm bushings (RTABS) and rear subframe bushings are known wear items that affect handling and ride quality.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, engineering, and driver engagement.
Model Evolution
E39 Generation:
The E39 5 Series (1995-2003) marked a significant evolution from its E34 predecessor, introducing more advanced technology, improved safety, and a more refined chassis. The 528i was a popular mid-range model within this generation.
Production
Manufacturing Location:
Germany (Dingolfing Plant)
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
Car and Driver magazine consistently ranked the E39 5 Series among its '10Best' during its production run for its exceptional handling and engineering.
Ratings
Owner Satisfaction:
Generally high owner satisfaction, particularly for driving dynamics and build quality, though maintenance costs can be higher than non-premium brands.
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