🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1999 Codes Chassis Codes Covered: BD, BG, BK Engine Codes Covered: EJ22, EJ25D, EJ251 (for GT models, though less common for 1999 in some markets, manual will likely cover all EJ variants of the era) 👋 Introduction Market Position Market Segment: Mid-size sedan/wagon, known for AWD and reliability Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda 626 Key Features Distinguishing Features: Symmetrical All-Wheel Drive standard on most models, horizontally opposed boxer engines, robust build quality Product Value Proposition Manual Value: Provides comprehensive, factory-level repair and maintenance information essential for owners and technicians to service and maintain the 1999 Subaru Legacy effectively. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North America and European specifications implied by service manual nature) Page Count Estimated Page Count: ~1500-2500 pages (typical for a full workshop manual covering multiple variants) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control Transmission Systems: Manual transmission (5-speed), Automatic transmission (4-speed) overhaul and repair Drivetrain Systems: All-Wheel Drive (AWD) system, differentials, driveshafts, CV joints Suspension Systems: Front suspension (MacPherson strut), Rear suspension (Multi-link), alignment specifications Brake Systems: Front disc brakes, Rear disc brakes, Anti-lock Braking System (ABS) operation and diagnostics Steering Systems: Power steering system, steering column, linkage Electrical Systems: Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, instrument cluster HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Body And Chassis: Body panels, doors, glass, interior trim, chassis frame Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, belt tensioning, fluid checks Repair Procedures: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement Troubleshooting Guides: Diagnostic procedures for common issues, symptom-based troubleshooting charts Diagnostic Procedures: OBD-II diagnostic trouble codes (DTCs) interpretation and resolution Torque Specifications: Detailed torque specifications for all critical fasteners Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems Engine Assembly Disassembly: Detailed steps for engine component removal, inspection, and reassembly, including piston ring replacement, bearing service, cylinder head work. Transmission Overhaul: Complete teardown and rebuild procedures for both manual and automatic transmissions, including clutch pack replacement (auto) and gear set service (manual). Drivetrain Repair: Front and rear differential service, CV axle boot replacement, driveshaft repair. Electrical Diagnostics: Schematics for all major electrical circuits, troubleshooting flowcharts for common electrical faults (e.g., no-start, charging system issues). Body Repair: Procedures for panel alignment, door hinge adjustment, window regulator replacement, and interior trim removal/installation. Technical Depth Depth Of Coverage: Complete overhaul, repair, and diagnostic procedures, suitable for professional technicians and advanced DIYers Diagnostic Tools Required: Specifies use of common hand tools, multimeters, scan tools for OBD-II diagnostics, and potentially specialized Subaru diagnostic equipment. 📊 Manual Specifications File Format File Format Details: Searchable PDF, allows for easy navigation and text extraction Search Capability: Full text searchability within the PDF document, allowing users to quickly find specific information by keyword. Print Quality Print Quality: High-resolution scans ensuring clarity of diagrams and text Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L Naturally Aspirated EJ22 SOHC (135 hp), 2.5L Naturally Aspirated EJ25D DOHC (165 hp), 2.5L Turbocharged EJ251 SOHC (GT models, ~200 hp) Performance Ej22 Horsepower: 135 hp @ 5600 rpm Ej22 Torque: 140 lb-ft @ 4400 rpm Ej25D Horsepower: 165 hp @ 5900 rpm Ej25D Torque: 162 lb-ft @ 4400 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Engine Layout Engine Layout: Horizontally opposed (Boxer) 4-cylinder Bore X Stroke: EJ22: 92.0 mm x 80.0 mm; EJ25D: 99.5 mm x 79.0 mm Compression Ratio: EJ22: 9.5:1; EJ25D: 9.5:1 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: 4-speed automatic transmission Features AWD System: Symmetrical All-Wheel Drive (Active Transfer Clutch AWD on automatics, viscous coupling center diff on manuals) 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length: 185.2 inches (4704 mm) (Sedan) Width: 67.7 inches (1720 mm) Height: 56.7 inches (1440 mm) (Sedan) Weights Curb Weight: ~3100-3400 lbs (depending on engine and drivetrain) Towing Capacity: Not officially specified, generally not recommended for significant towing 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 stars (for sedan) Active Features Active Safety: ABS (Anti-lock Braking System), Traction Control (optional on some models) Passive Features Passive Safety: Dual front airbags, crumple zones, energy-absorbing steering column 💡 Technology Features Infotainment Infotainment Features: Factory AM/FM/Cassette/CD player, optional premium audio systems Driver Assistance Driver Assistance Features: ABS (standard/optional), limited availability of traction control Connectivity Connectivity Features: Basic in-car connectivity, no advanced Bluetooth or smartphone integration 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months (severe conditions), 7,500 miles or 12 months (normal conditions) -...
EJ22, EJ25D, EJ251 (for GT models, though less common for 1999 in some markets, manual will likely cover all EJ variants of the era)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan/wagon, known for AWD and reliability
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Mazda 626
Key Features
Distinguishing Features:
Symmetrical All-Wheel Drive standard on most models, horizontally opposed boxer engines, robust build quality
Product Value Proposition
Manual Value:
Provides comprehensive, factory-level repair and maintenance information essential for owners and technicians to service and maintain the 1999 Subaru Legacy effectively.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily North America and European specifications implied by service manual nature)
Page Count
Estimated Page Count:
~1500-2500 pages (typical for a full workshop manual covering multiple variants)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control
Transmission Systems:
Manual transmission (5-speed), Automatic transmission (4-speed) overhaul and repair
Diagnostic procedures for common issues, symptom-based troubleshooting charts
Diagnostic Procedures:
OBD-II diagnostic trouble codes (DTCs) interpretation and resolution
Torque Specifications:
Detailed torque specifications for all critical fasteners
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems
Engine Assembly Disassembly:
Detailed steps for engine component removal, inspection, and reassembly, including piston ring replacement, bearing service, cylinder head work.
Transmission Overhaul:
Complete teardown and rebuild procedures for both manual and automatic transmissions, including clutch pack replacement (auto) and gear set service (manual).
Drivetrain Repair:
Front and rear differential service, CV axle boot replacement, driveshaft repair.
Electrical Diagnostics:
Schematics for all major electrical circuits, troubleshooting flowcharts for common electrical faults (e.g., no-start, charging system issues).
Body Repair:
Procedures for panel alignment, door hinge adjustment, window regulator replacement, and interior trim removal/installation.
Technical Depth
Depth Of Coverage:
Complete overhaul, repair, and diagnostic procedures, suitable for professional technicians and advanced DIYers
Diagnostic Tools Required:
Specifies use of common hand tools, multimeters, scan tools for OBD-II diagnostics, and potentially specialized Subaru diagnostic equipment.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF, allows for easy navigation and text extraction
Search Capability:
Full text searchability within the PDF document, allowing users to quickly find specific information by keyword.
Print Quality
Print Quality:
High-resolution scans ensuring clarity of diagrams and text
Symmetrical All-Wheel Drive (Active Transfer Clutch AWD on automatics, viscous coupling center diff on manuals)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
185.2 inches (4704 mm) (Sedan)
Width:
67.7 inches (1720 mm)
Height:
56.7 inches (1440 mm) (Sedan)
Weights
Curb Weight:
~3100-3400 lbs (depending on engine and drivetrain)
Towing Capacity:
Not officially specified, generally not recommended for significant towing
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 stars (for sedan)
Active Features
Active Safety:
ABS (Anti-lock Braking System), Traction Control (optional on some models)
Passive Features
Passive Safety:
Dual front airbags, crumple zones, energy-absorbing steering column
💡 Technology Features
Infotainment
Infotainment Features:
Factory AM/FM/Cassette/CD player, optional premium audio systems
Driver Assistance
Driver Assistance Features:
ABS (standard/optional), limited availability of traction control
Connectivity
Connectivity Features:
Basic in-car connectivity, no advanced Bluetooth or smartphone integration
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe conditions), 7,500 miles or 12 months (normal conditions) - consult manual for specific details.
Timing Belt Replacement:
Every 105,000 miles or 7 years (for EJ25D with interference engine). EJ22 is typically non-interference but replacement recommended based on age/condition.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (check manual for precise viscosity based on climate)
Coolant Type:
Subaru Super Coolant (blue) or equivalent ethylene glycol-based coolant with silicate inhibitors
Transmission Fluid Manual:
API GL-5, SAE 75W-90 gear oil
Transmission Fluid Automatic:
Subaru ATF-HP or equivalent DEXRON-III/MERCON
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Head Gaskets:
While more prevalent in later EJ25 engines, early EJ25D engines can experience head gasket leaks.
Catalytic Converter:
Can fail due to age or engine misfires, especially on higher-mileage vehicles.
Cv Axles:
Dust boots can degrade leading to premature CV joint wear, particularly on AWD models.
Fuel Pump:
Can become noisy or fail with age.
Oil Leaks:
Common oil leak points include valve cover gaskets and rear main seals on higher mileage engines.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru Corporation (formerly Fuji Heavy Industries) has a long history in aerospace and automotive engineering, known for its boxer engines and AWD.
Model Evolution
Legacy Generations Covered:
This manual covers the second generation (BD/BG/BK chassis) Legacy, produced from 1995-2004, with a facelift in 1998.
Chassis Generation Details:
The BD/BG/BK generation (1995-2004) saw significant updates, including a more aerodynamic design and improved interior. The 1999 model year represents a post-facelift version with refined styling.
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Consistently rated well for reliability and AWD capability by consumer organizations of the era.
Ratings
Icam Rating:
Often recognized for its secure handling and AWD performance, though not typically subject to formal ICAM ratings as a specific award.
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