🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Generation: First Generation (BJ platform) Codes Platform Code: BJ 👋 Introduction Market Position Segment: Compact wagon / hatchback Target Audience: DIY enthusiasts, independent repair shops, dealership service departments. Competitive Analysis Key Competitors: Honda Civic Wagon, Toyota Matrix, Subaru Outback Sport, Ford Focus Wagon. Key Features Vehicle Appeal: Practicality, sporty handling, distinctive styling for its segment, good value. Manual Value Proposition: Provides dealership-level repair and maintenance information, enabling cost-effective vehicle ownership and accurate servicing. 📋 Manual Details Coverage Areas Model Years Covered: 2000, 2001, 2002, 2003, 2004 Vehicle Variants: All Protege 5 models Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, intake and exhaust manifolds, emission controls. Engine Electrical: Ignition system, fuel injection system (EFI), starting system, charging system, engine control module (ECM), sensors (crankshaft position, camshaft position, MAF, O2, etc.), actuators. Transmission Manual: Clutch, gearbox assembly, gearshift linkage, torque specifications for all components, internal gear ratios. Transmission Automatic: Automatic transmission assembly, hydraulic control system, torque converter, shift solenoids, transmission control module (TCM), diagnostic trouble codes (DTCs). Drivetrain: Front-wheel drive (FWD) system, axles, CV joints, differential. Suspension: Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, wheel alignment specifications. Steering: Power steering system (hydraulic), steering column, steering rack, tie rods, steering wheel assembly, troubleshooting. Brakes: Front and rear disc brakes, anti-lock braking system (ABS), brake fluid specifications, bleeding procedures, brake pad and rotor replacement, parking brake. Electrical System: 12V battery system, charging system, lighting system (headlights, taillights, interior), horn, wipers, power windows, power locks, fuses, relays, wiring diagrams, ground points. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant type and charge, compressor, condenser, evaporator, blower motor, cabin air filter replacement. Body Interior: Interior trim panels, seats, dashboard, headliner, door panels, carpet, insulation, removal and installation procedures. Body Exterior: Exterior body panels, bumpers, doors, hood, tailgate, fenders, glass replacement, seals, weatherstripping, bodywork repair. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid flush, tire rotation. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble code (DTC) interpretation and clearing, using scan tools, specific diagnostic flowcharts. Repair Procedures: Step-by-step instructions for component removal, replacement, and reassembly of all major vehicle systems. Component Overhaul: Detailed instructions for rebuilding engines, transmissions, brake calipers, and other major components. Electrical Troubleshooting: Wiring diagrams, circuit testing, fault isolation for electrical systems, component testing. Body Repair: Panel replacement, welding procedures, glass installation, trim component installation. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and factory specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick access to information. Printability: Printable pages for workshop use. Print Quality Image Resolution: High resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (2.0L DOHC) Engine Type: Inline 4-cylinder, naturally aspirated Displacement: 1991 cc (2.0 Liters) Performance Horsepower: 130 hp @ 6000 rpm Torque: 135 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or coil pack configuration. 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission Features Manual Gear Ratios: Specific ratios provided within manual for each gear. Automatic Transmission Fluid: Mazda ATF JWS3317 or equivalent (refer to manual for precise specification). 📐 Dimensions Exterior Length: Approx. 171.5 inches (4355 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 61.0 inches (1550 mm) Wheelbase: Approx. 102.2 inches (2595 mm) Cargo Cargo Volume: Approx. 26.1 cubic feet (with rear seats up) Weights Curb Weight: Approx. 2900-3100 lbs (depending on transmission and options) Gross Vehicle Weight Rating: Refer to vehicle's compliance plate or manual. 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (2001 model) IIHS Side Impact: Good (2001 model, with side airbags) Active Features ABS: Available Anti-lock Braking System (ABS) Traction Control: Not commonly available, check specific trim. Passive Features Airbags: Driver and passenger front airbags standard; optional side-impact airbags. Seatbelts: 3-point front and rear seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with optional premium audio (Bose system on some trims). Climate Control: Manual or automatic climate control systems. Driver Assistance Cruise Control: Standard on most trims. Connectivity Power Accessories: Power windows, power door locks, power mirrors standard on most trims. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6-12 months,...