Aprilia Atlantic 500 2000-2007 Online Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year Start: 2000 Year End: 2007 Codes Engine Code Primary: M380 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, often positioned as a comfortable and powerful urban and touring machine. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Piaggio X9, Gilera Nexus. Key Features Design Philosophy: Aims to blend the performance of a motorcycle with the comfort and practicality of a scooter. Target Audience: Commuters seeking performance and comfort, touring riders, and those looking for a versatile urban mobility solution. 📋 Manual Details Coverage Areas General Coverage: Complete service and repair information for the Aprilia Atlantic 500 model range. Specific Regions Covered: Global, with specific notes on European market configurations. Page Count Estimated Pages: Over 600 Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, diagnosis, and component testing (e.g., cylinder head, pistons, crankshaft, timing). Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, and lines. Ignition System: Ignition coil, spark plugs, ECU control, timing adjustments. Cooling System: Radiator, fan, thermostat, water pump, coolant circulation, hoses, and bleeder valves. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, lambda sensor (oxygen sensor). Transmission Drivetrain: Automatic Continuously Variable Transmission (CVT) diagnosis, fluid changes, belt inspection, clutch operation. Brakes: Hydraulic brake system, front and rear calipers, brake discs, master cylinders, brake lines, fluid replacement, bleeding procedures, ABS (if equipped). Suspension Steering: Front telescopic forks, rear shock absorber, steering head bearings, wheel bearings, linkage, and alignment. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting systems (headlights, taillights, indicators), fuses, relays, ECUs, sensors. Bodywork Chassis: Frame, body panels, seat removal, storage compartments, fairings, windshield. Instrumentation Controls: Dashboard indicators, switches, controls, handlebar components. Procedures Included Scheduled Maintenance: Detailed instructions for regular servicing, including oil changes, filter replacements, and inspections. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting charts. Repair Overhaul: Step-by-step guides for component disassembly, repair, and reassembly for all major systems. Diagnostics: Procedures for using diagnostic tools, interpreting fault codes, and testing sensors and actuators. Torque Specifications: All essential torque values for fasteners and critical components. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth Level: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostic procedures, including fault code interpretation and component testing. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Printability: Printable pages for on-hand reference. Print Quality Image Resolution: High-resolution images and diagrams suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled, OHC Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 Power Output Approximate: 34 hp (25 kW) @ 7,000 rpm (subject to regional variations) Torque Output Approximate: 38 Nm (28 lb-ft) @ 5,500 rpm (subject to regional variations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin or similar system Fuel Type: Unleaded gasoline, minimum 91 RON (87 AKI) Fuel Tank Capacity: 13.8 Liters (approx. 3.6 gallons) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Automatic centrifugal clutch Features Drive Type: Belt drive to rear wheel Transmission Fluid Type: Specific automatic transmission fluid (ATF) - consult manual for exact specification (e.g., SAE 75W-90 or similar for gears, specific CVT fluid for variator). 📐 Dimensions Exterior Length: Approx. 2180 mm (85.8 inches) Width: Approx. 780 mm (30.7 inches) Height: Approx. 1370 mm (53.9 inches) Wheelbase: Approx. 1560 mm (61.4 inches) Weights Dry Weight: Approx. 205 kg (452 lbs) Gross Vehicle Weight Rating: Approx. 390 kg (860 lbs) Cargo Underseat Storage: Sufficient space for one full-face helmet and other items, often with a tilt-up seat mechanism. 🛡️ Safety Features Ratings Crash Safety: As a motorcycle/scooter, specific automotive crash ratings do not apply. Safety relies on design and rider skill. Active Features Brakes Type: Disc brakes front and rear. ABS was an option on some models. Lighting: Halogen headlights, LED taillight/brake light assembly, front and rear turn signals. Passive Features Frame Construction: Steel underbone frame providing structural integrity. Mirrors: Integrated dual mirrors for rearward visibility. 💡 Technology Features Infotainment Features: Basic dashboard with analog speedometer and tachometer, LCD display for odometer, fuel level, coolant temperature, and warning lights. No integrated infotainment system. Driver Assistance ABS: Anti-lock Braking System (ABS) was available as an option on certain models, significantly enhancing braking safety. Connectivity Features: No modern connectivity features such as Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km (approx. 3,000 miles) or 6 months, whichever comes first. Oil Filter Replacement: At every engine oil change. Air Filter Cleaning...
Specific automatic transmission fluid (ATF) - consult manual for exact specification (e.g., SAE 75W-90 or similar for gears, specific CVT fluid for variator).
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 inches)
Width:
Approx. 780 mm (30.7 inches)
Height:
Approx. 1370 mm (53.9 inches)
Wheelbase:
Approx. 1560 mm (61.4 inches)
Weights
Dry Weight:
Approx. 205 kg (452 lbs)
Gross Vehicle Weight Rating:
Approx. 390 kg (860 lbs)
Cargo
Underseat Storage:
Sufficient space for one full-face helmet and other items, often with a tilt-up seat mechanism.
🛡️ Safety Features
Ratings
Crash Safety:
As a motorcycle/scooter, specific automotive crash ratings do not apply. Safety relies on design and rider skill.
Active Features
Brakes Type:
Disc brakes front and rear. ABS was an option on some models.
Lighting:
Halogen headlights, LED taillight/brake light assembly, front and rear turn signals.
Basic dashboard with analog speedometer and tachometer, LCD display for odometer, fuel level, coolant temperature, and warning lights. No integrated infotainment system.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was available as an option on certain models, significantly enhancing braking safety.
Connectivity
Features:
No modern connectivity features such as Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (approx. 3,000 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning Replacement:
Inspect every 5,000 km, replace as needed or every 10,000 km.
Spark Plug Replacement:
Every 10,000 km (20,000 km for iridium plugs if applicable).
Cvt Belt Inspection:
Inspect belt for wear and damage every 10,000 km. Replace as per wear indicators.
Brake Fluid Change:
Every 2 years regardless of mileage.
Coolant Change:
Every 2 years or as per coolant type specification.
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 10W-40 API SG or higher, JASO MA.
Engine Oil Capacity:
Approx. 1.8 Liters (1.9 US quarts) with filter change.
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives (e.g., Piaggio/Aprilia branded coolant or equivalent).
Known Issues
Common Wear Item 1:
CVT belt wear leading to sluggish acceleration or slippage.
Common Wear Item 2:
Front fork seals potentially leaking over time.
Electrical Gremlins:
Occasional reports of minor electrical issues, often related to connections or grounds, solvable with proper diagnosis.
Cooling System Maintenance:
Regular coolant flushes and proper bleeding are crucial to prevent overheating.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Launch Year:
Introduced to the market in the early 2000s, with updates through the specified range.
Production
Manufacturing Country:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific widely publicized industry awards for this model, but generally well-regarded within its segment for performance and comfort.
Ratings
Customer Satisfaction:
Generally positive customer reviews for its power and comfort, with some common maintenance points noted.
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