Alfa Romeo 147 2000-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: 147 Generation: First Generation (Type 937) Production Years Covered: 2000-2010 Codes Chassis Code: Type 937 👋 Introduction Market Position Vehicle Segment: Premium Compact Hatchback Target Audience Manual: Professional mechanical technicians and advanced DIY enthusiasts Competitive Analysis Key Competitors: BMW 1 Series, Audi A3, Volkswagen Golf GTI, Mercedes-Benz A-Class Key Features Vehicle Appeal: Sporty handling, stylish Italian design, engaging driving experience Manual Value Proposition: Enables owners to perform professional-level maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Vehicle Range: Alfa Romeo 147 (2000-2010) Engine Variants Covered: All petrol and diesel engine variants within the specified production years. Page Count Estimated Page Count: Extensive (exact count not specified, typical for full workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive repair and overhaul, tune-ups Transmission: Removal, installation, repair, overhaul Fuel System: Fuel injection, fuel pump, lines, tank Ignition System: Ignition coils, spark plugs, timing Lubrication System: Oil pump, oil filter, lubrication channels Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes Electrical System: Wiring diagrams, lighting, battery, starter, alternator, fuses, relays Bodywork: Panels, doors, windows, interior trim, bumpers Suspension: Struts, shocks, springs, control arms, bushings Steering: Power steering system, steering rack, column Brakes: Hydraulic system, ABS, calipers, rotors, pads, lines Clutch: Hydraulic system, clutch assembly, release bearing Cooling System: Radiator, thermostat, water pump, hoses, fan Air Conditioning System: Components, operation, servicing Emission Control System: Components and function Wheel Alignment: Specifications and procedures for wheel alignment adjustment. Climate Control: Detailed servicing and troubleshooting for the heating, ventilation, and air conditioning system. Procedures Included Routine Maintenance: Oil changes, fluid checks, filter replacements, inspections Troubleshooting: Diagnostic procedures and common fault identification Repair: Detailed step-by-step repair instructions for all major components Overhaul: Complete rebuild procedures for engine and transmission Disassembly Assembly: Step-by-step instructions for component removal and installation Component Specific Instructions: Includes instructions for proprietary components and their manufacturers' guidelines Timing Belt Replacement: Crucial procedure for Twin Spark engines, with detailed instructions and torque specifications. Diagnostic Trouble Codes: Likely includes procedures for reading and interpreting diagnostic trouble codes (DTCs) for various ECUs. Technical Depth Depth: Comprehensive, suitable for professional technicians and knowledgeable DIYers Special Tools: Identifies and illustrates recommended or required special tools Warnings Cautions Notes: Emphasizes critical information through distinct markings Torque Specifications: Provides essential torque values for fasteners across all systems, critical for safe and effective repairs. 📊 Manual Specifications File Format Format: PDF File Type: Electronic Delivery via Email Print Quality Printability: Printable Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options Overview: The 147 was offered with a range of petrol and diesel engines. This manual would cover variations of the Twin Spark petrol engines (e.g., 1.6L, 2.0L) and JTD common rail diesel engines (e.g., 1.9L). Performance Performance Characteristics: The manual will detail specifications for achieving optimal performance from these engines, including power and torque figures relevant to specific engine variants. Fuel System Fuel Delivery: Includes detailed procedures for the multi-point fuel injection (MPI) or direct injection systems common in the era, along with fuel pressure specifications. Engine Variants Twin Spark Engines: Detailed information on 1.6L (105hp) and 2.0L (150hp) Twin Spark engines, including their unique dual-spark plug per cylinder design. Jtd Engines: Coverage for the 1.9 JTD diesel engines, including their common rail direct injection system. 🔧 Transmission Standard Manual Transmission: Typically a 5-speed or 6-speed manual gearbox, with detailed overhaul and repair procedures. Optional Automatic Transmission: Options like the 'Selespeed' automated manual transmission (or other conventional automatics) are likely covered, with specific service information. Features Clutch Operation: Detailed information on the hydraulic clutch system, including master and slave cylinder servicing. 📐 Dimensions Exterior Body Styles: Primarily a 3-door and 5-door hatchback. Weights Curb Weight: Varies by engine and specification, typically ranging from 1300 kg to 1450 kg. The manual will provide specific weights. 🛡️ Safety Features Ratings Euro Ncap Rating: Awarded 5 stars in Euro NCAP crash tests for the 2001 model, highlighting its structural integrity. Active Features Active Safety Systems: Covers ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially VDC (Vehicle Dynamic Control) or ESP. Passive Features Passive Safety Features: Airbags (front, side), seatbelt pretensioners, reinforced body structure. 💡 Technology Features Infotainment Infotainment Systems: Details on the factory radio/CD player systems, speaker configurations, and potential aftermarket integration advice within the electrical section. Driver Assistance Driver Assistance Features: Information on ABS, EBD, and VDC/ESP systems and their servicing. Connectivity Connectivity Options: Limited by era, but may include basic phone integration depending on trim and year. Electrical system coverage will be key. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000-20,000 km or 12 months, depending on engine and oil specification. Manual provides precise...
Diagnostic procedures and common fault identification
Repair:
Detailed step-by-step repair instructions for all major components
Overhaul:
Complete rebuild procedures for engine and transmission
Disassembly Assembly:
Step-by-step instructions for component removal and installation
Component Specific Instructions:
Includes instructions for proprietary components and their manufacturers' guidelines
Timing Belt Replacement:
Crucial procedure for Twin Spark engines, with detailed instructions and torque specifications.
Diagnostic Trouble Codes:
Likely includes procedures for reading and interpreting diagnostic trouble codes (DTCs) for various ECUs.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and knowledgeable DIYers
Special Tools:
Identifies and illustrates recommended or required special tools
Warnings Cautions Notes:
Emphasizes critical information through distinct markings
Torque Specifications:
Provides essential torque values for fasteners across all systems, critical for safe and effective repairs.
📊 Manual Specifications
File Format
Format:
PDF
File Type:
Electronic Delivery via Email
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options Overview:
The 147 was offered with a range of petrol and diesel engines. This manual would cover variations of the Twin Spark petrol engines (e.g., 1.6L, 2.0L) and JTD common rail diesel engines (e.g., 1.9L).
Performance
Performance Characteristics:
The manual will detail specifications for achieving optimal performance from these engines, including power and torque figures relevant to specific engine variants.
Fuel System
Fuel Delivery:
Includes detailed procedures for the multi-point fuel injection (MPI) or direct injection systems common in the era, along with fuel pressure specifications.
Engine Variants
Twin Spark Engines:
Detailed information on 1.6L (105hp) and 2.0L (150hp) Twin Spark engines, including their unique dual-spark plug per cylinder design.
Jtd Engines:
Coverage for the 1.9 JTD diesel engines, including their common rail direct injection system.
🔧 Transmission
Standard
Manual Transmission:
Typically a 5-speed or 6-speed manual gearbox, with detailed overhaul and repair procedures.
Optional
Automatic Transmission:
Options like the 'Selespeed' automated manual transmission (or other conventional automatics) are likely covered, with specific service information.
Features
Clutch Operation:
Detailed information on the hydraulic clutch system, including master and slave cylinder servicing.
📐 Dimensions
Exterior
Body Styles:
Primarily a 3-door and 5-door hatchback.
Weights
Curb Weight:
Varies by engine and specification, typically ranging from 1300 kg to 1450 kg. The manual will provide specific weights.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Awarded 5 stars in Euro NCAP crash tests for the 2001 model, highlighting its structural integrity.
Active Features
Active Safety Systems:
Covers ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially VDC (Vehicle Dynamic Control) or ESP.
Passive Features
Passive Safety Features:
Airbags (front, side), seatbelt pretensioners, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Systems:
Details on the factory radio/CD player systems, speaker configurations, and potential aftermarket integration advice within the electrical section.
Driver Assistance
Driver Assistance Features:
Information on ABS, EBD, and VDC/ESP systems and their servicing.
Connectivity
Connectivity Options:
Limited by era, but may include basic phone integration depending on trim and year. Electrical system coverage will be key.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000-20,000 km or 12 months, depending on engine and oil specification. Manual provides precise intervals.
Fluid Specifications
Engine Oil:
Specifies required viscosity grades (e.g., Selenia 20K, Selenia Star) and API/ACEA standards. Manual will list exact specifications.
Coolant:
Paraflu UP or equivalent ethylene glycol based coolant, mixed at a 50/50 ratio with distilled water.
Specific gear oil for manual transmissions and ATF for automatic/Selespeed. Manual will list correct types and capacities.
Power Steering Fluid:
Specific type of hydraulic fluid required. Manual will detail capacity and replacement.
Known Issues
Common Issues:
While the manual focuses on repair, it implicitly addresses common issues like potential wear in suspension bushings, electrical gremlins in older models, and Twin Spark ignition system maintenance.
Common Wear Items:
The manual's detailed procedures indirectly assist in identifying and replacing common wear items like brake pads/discs, spark plugs, and filters.
📚 Vehicle History
Brand Heritage
Alfa Romeo Legacy:
Alfa Romeo's long history of producing sporting and stylish cars.
Model Evolution
147 Development:
Introduced as a successor to the Alfa Romeo 145/146, built on the Fiat Tipo platform. Received a facelift in 2004.
Production
Production Period:
Produced from 2000 to 2010.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Awarded 'Auto Europa 2001' and voted 'Most Beautiful Car of 2000' by a German magazine, highlighting its design appeal.
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