BMW R1150 R1150GS 2000 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: R 1150 R / R 1150 GS Year: 2000 Codes Chassis Codes: R22 (R 1150 R), R21 (R 1150 GS) 👋 Introduction Market Position Segment: Premium adventure touring / sport-touring motorcycles. Target Audience: BMW motorcycle owners, independent repair shops specializing in BMW motorcycles, enthusiast DIY mechanics. Competitive Analysis Competitors: Honda VFR800, Triumph Tiger 955i, Yamaha TDM850/900. Key Features Bmw Distinctiveness: Boxer-twin engine, Telelever front suspension, robust build quality, extensive touring capabilities. Manual Value Proposition Value For Owner: Enables owners to perform routine maintenance and more complex repairs, saving on dealership costs and extending the motorcycle's lifespan. Crucial for accurate diagnostics and troubleshooting. 📋 Manual Details Coverage Areas Engines Covered: All R 1150 R and R 1150 GS variants for the 2000 model year Transmissions Covered: All transmission types and configurations Trim Levels Covered: All trim levels and model designations Page Count Estimated Page Count: ~600-800 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, tuning, component testing (e.g., oil pressure, compression), fuel injection system, ignition system, exhaust system. Transmission And Drivetrain: Gearbox overhaul, clutch service and replacement, driveshaft maintenance, final drive unit service and inspection. Chassis And Suspension: Front fork (Telelever) service and repair, rear shock absorber (Paralever) maintenance and replacement, steering head bearing service, wheel bearing replacement, swingarm service. Brakes: Brake system diagnostics, fluid replacement, bleeding procedures, caliper overhaul, master cylinder service, ABS system troubleshooting (if applicable). Electrical System: Wiring diagrams, component testing (alternator, starter, battery), lighting system, ignition switch, instrument cluster, diagnostic fault codes (DTC) interpretation. Fuel System: Fuel tank removal and installation, fuel pump service, fuel filter replacement, fuel injectors cleaning and testing. Cooling System: Oil cooler service, oil circulation system diagnostics and maintenance. Bodywork And Fittings: Fairing removal and installation, seat service, luggage system mounting, chassis component inspection and replacement. Procedures Included Routine Maintenance: Oil change intervals and specifications, spark plug replacement, air filter cleaning/replacement, brake fluid flush, final drive oil change. Troubleshooting: Diagnostic flowcharts for common and uncommon issues, symptoms and probable causes, step-by-step troubleshooting guides for electrical and mechanical problems. Repair And Rebuild: Detailed instructions for component disassembly, cleaning, inspection, measurement, part replacement, and reassembly. Includes critical torque specifications. Diagnostic Procedures: Methods for checking system operation, component testing using multimeters and specialized tools, interpretation of diagnostic indicators. Technical Depth Depth Of Coverage: Comprehensive, covering from basic rider maintenance to full engine and gearbox rebuilds, electrical system diagnostics, and chassis component overhauls. 📊 Manual Specifications File Format PDF Quality: High-resolution scans or digital creation, enabling clear text readability and sharp image reproduction. Searchable text is a strong possibility for professionally created PDFs. Print Quality: Designed to be printable for workshop use, with clear diagrams and legible text. Binding Type Binding: Not applicable for PDF download; however, if printed, would typically be spiral-bound or saddle-stitched for lay-flat usability. Paper Type Paper Type: Not applicable for PDF download; however, original manuals often used durable, coated paper stock. ⚙️ Engine Specifications Primary Engine Type: Four-stroke, two-cylinder, boxer engine Displacement: 1130 cc (1130cc) Bore X Stroke: 98 mm x 74.5 mm Valvetrain: 4 valves per cylinder, OHC (Overhead Camshaft), actuated by pushrods and rocker arms. Performance Horsepower Peak: ~85-90 hp (approx. 63-67 kW) at ~6750 rpm Torque Peak: ~98-100 Nm (approx. 72-74 lb-ft) at ~5250 rpm Fuel System Injection Type: Bosch Motronic MA 2.4 fuel injection with electronic ignition Fuel Type: Unleaded gasoline, minimum 95 RON (Research Octane Number) Cooling System Cooling Method: Air-cooled with oil cooler Engine Management ECU Type: Bosch Motronic MA 2.4 🔧 Transmission Standard Type: 6-speed, constant mesh gearbox Clutch Type: Single dry plate, diaphragm spring clutch (actuated by hydraulic cable) Optional Transmission Options: N/A for 2000 model year. Features Final Drive: Shaft drive to rear wheel Gear Ratios: Specific gear ratios are detailed in the manual for each gear. Fluid Specifications Gearbox Oil Type: SAE 75W/90 API GL-5 gear oil Final Drive Oil Type: SAE 80W/90 API GL-5 gear oil Fluid Capacities Gearbox Oil Capacity: ~0.9 liters (approx. 0.95 US quarts) Final Drive Oil Capacity: ~0.25 liters (approx. 0.26 US quarts) 📐 Dimensions Exterior Wheelbase Gs: ~1488 mm (58.6 inches) Wheelbase R: ~1472 mm (57.9 inches) Seat Height Gs Unladen: ~840 mm (33.1 inches) Seat Height R Unladen: ~800 mm (31.5 inches) Weights Dry Weight Gs: ~232 kg (511 lbs) Dry Weight R: ~215 kg (474 lbs) Gross Vehicle Weight Rating: Detailed in manual based on specific model variant. Fuel Capacity Fuel Tank Capacity Gs: 25 liters (6.6 US gallons), including 4-liter reserve. Fuel Tank Capacity R: 20 liters (5.3 US gallons), including 3-liter reserve. 🛡️ Safety Features Ratings Crash Test Information: Motorcycles of this era did not typically undergo standardized crash...
Enables owners to perform routine maintenance and more complex repairs, saving on dealership costs and extending the motorcycle's lifespan. Crucial for accurate diagnostics and troubleshooting.
📋 Manual Details
Coverage Areas
Engines Covered:
All R 1150 R and R 1150 GS variants for the 2000 model year
Transmissions Covered:
All transmission types and configurations
Trim Levels Covered:
All trim levels and model designations
Page Count
Estimated Page Count:
~600-800 pages (typical for comprehensive workshop manuals of this era)
Gearbox overhaul, clutch service and replacement, driveshaft maintenance, final drive unit service and inspection.
Chassis And Suspension:
Front fork (Telelever) service and repair, rear shock absorber (Paralever) maintenance and replacement, steering head bearing service, wheel bearing replacement, swingarm service.
Brakes:
Brake system diagnostics, fluid replacement, bleeding procedures, caliper overhaul, master cylinder service, ABS system troubleshooting (if applicable).
Fuel tank removal and installation, fuel pump service, fuel filter replacement, fuel injectors cleaning and testing.
Cooling System:
Oil cooler service, oil circulation system diagnostics and maintenance.
Bodywork And Fittings:
Fairing removal and installation, seat service, luggage system mounting, chassis component inspection and replacement.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, spark plug replacement, air filter cleaning/replacement, brake fluid flush, final drive oil change.
Troubleshooting:
Diagnostic flowcharts for common and uncommon issues, symptoms and probable causes, step-by-step troubleshooting guides for electrical and mechanical problems.
Repair And Rebuild:
Detailed instructions for component disassembly, cleaning, inspection, measurement, part replacement, and reassembly. Includes critical torque specifications.
Diagnostic Procedures:
Methods for checking system operation, component testing using multimeters and specialized tools, interpretation of diagnostic indicators.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic rider maintenance to full engine and gearbox rebuilds, electrical system diagnostics, and chassis component overhauls.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans or digital creation, enabling clear text readability and sharp image reproduction. Searchable text is a strong possibility for professionally created PDFs.
Print Quality:
Designed to be printable for workshop use, with clear diagrams and legible text.
Binding Type
Binding:
Not applicable for PDF download; however, if printed, would typically be spiral-bound or saddle-stitched for lay-flat usability.
Paper Type
Paper Type:
Not applicable for PDF download; however, original manuals often used durable, coated paper stock.
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, two-cylinder, boxer engine
Displacement:
1130 cc (1130cc)
Bore X Stroke:
98 mm x 74.5 mm
Valvetrain:
4 valves per cylinder, OHC (Overhead Camshaft), actuated by pushrods and rocker arms.
Performance
Horsepower Peak:
~85-90 hp (approx. 63-67 kW) at ~6750 rpm
Torque Peak:
~98-100 Nm (approx. 72-74 lb-ft) at ~5250 rpm
Fuel System
Injection Type:
Bosch Motronic MA 2.4 fuel injection with electronic ignition
Fuel Type:
Unleaded gasoline, minimum 95 RON (Research Octane Number)
Cooling System
Cooling Method:
Air-cooled with oil cooler
Engine Management
ECU Type:
Bosch Motronic MA 2.4
🔧 Transmission
Standard
Type:
6-speed, constant mesh gearbox
Clutch Type:
Single dry plate, diaphragm spring clutch (actuated by hydraulic cable)
Optional
Transmission Options:
N/A for 2000 model year.
Features
Final Drive:
Shaft drive to rear wheel
Gear Ratios:
Specific gear ratios are detailed in the manual for each gear.
Fluid Specifications
Gearbox Oil Type:
SAE 75W/90 API GL-5 gear oil
Final Drive Oil Type:
SAE 80W/90 API GL-5 gear oil
Fluid Capacities
Gearbox Oil Capacity:
~0.9 liters (approx. 0.95 US quarts)
Final Drive Oil Capacity:
~0.25 liters (approx. 0.26 US quarts)
📐 Dimensions
Exterior
Wheelbase Gs:
~1488 mm (58.6 inches)
Wheelbase R:
~1472 mm (57.9 inches)
Seat Height Gs Unladen:
~840 mm (33.1 inches)
Seat Height R Unladen:
~800 mm (31.5 inches)
Weights
Dry Weight Gs:
~232 kg (511 lbs)
Dry Weight R:
~215 kg (474 lbs)
Gross Vehicle Weight Rating:
Detailed in manual based on specific model variant.
Fuel Capacity
Fuel Tank Capacity Gs:
25 liters (6.6 US gallons), including 4-liter reserve.
Fuel Tank Capacity R:
20 liters (5.3 US gallons), including 3-liter reserve.
🛡️ Safety Features
Ratings
Crash Test Information:
Motorcycles of this era did not typically undergo standardized crash testing like automobiles. Safety is primarily addressed through design and component integrity.
Active Features
ABS System:
Optional BMW Motorrad Integral ABS (Anti-lock Braking System) was available and is covered in detail.
Braking System:
Dual disc front brakes with 4-piston calipers (R 1150 GS typically has larger discs than R), single disc rear brake. Specific diameter and specifications found in manual.
Passive Features
Frame Construction:
Trellis frame (steel tubing) offering excellent rigidity and rider feedback.
Lighting:
Halogen headlight, clear lens turn signals, LED taillight (typical configuration).
💡 Technology Features
Infotainment
Audio System:
N/A (No factory-integrated infotainment system; aftermarket options exist).
Driver Assistance
ABS:
Optional BMW Motorrad Integral ABS system.
Traction Control:
N/A for the 2000 model year.
Connectivity
Smartphone Integration:
N/A (No factory connectivity features).
Instrumentation
Gauge Cluster:
Analog speedometer and tachometer, LCD display for odometer, trip meters, clock, fuel level, gear indicator (on some models/updates), warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Check manual for exact intervals.
Spark Plug Replacement Interval:
Check manual; typically around 20,000-30,000 km (12,000-18,000 miles).
Valve Clearance Check Interval:
Typically every 20,000 km (12,000 miles). Critical for boxer engines.
Fluid Specifications
Engine Oil Type:
SAE 15W/50 or 20W/50 API SG or higher motorcycle-specific engine oil.
Crucial periodic lubrication to prevent wear and seizing. Covered in detail in the manual.
Telelever Pivot Bearings:
Inspection and lubrication as per service schedule.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long history of producing innovative and durable motorcycles, particularly known for its boxer engines and pioneering adventure bikes.
Model Evolution
Predecessors:
R 1100 R and R 1100 GS models.
Successors:
R 1150 R Rockster, R 1200 GS, R 1200 R.
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant).
Production Years For Platform:
The R 1150 platform was produced from 1999 to 2006.
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific 'Motorcycle of the Year' awards for this exact model year are not readily documented, the R 1150 GS series was highly acclaimed and considered a benchmark in the adventure touring segment for its era.
Ratings
Performance Reviews:
Consistently praised by motorcycle publications for its versatility, comfort, and robust engineering.
Certifications
Emissions Standards:
Compliant with European emissions standards for motorcycles of the period (e.g., Euro 1).
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