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2000 BMW R1150GS Workshop Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Year: 2000 Codes Vin Prefix: WB10211* 👋 Introduction Market Position Positioning: The BMW R1150GS is a flagship adventure touring motorcycle known for its robust engineering, long-distance comfort, and off-road capability. This manual caters to owners and technicians seeking to maintain and repair this iconic machine. Competitive Analysis Competitors: Competed against models like the Honda Africa Twin, Triumph Tiger, and Yamaha Super Tenere in the adventure touring segment. Key Features Design Philosophy: Emphasis on reliability, rider comfort for long distances, and versatile performance across various terrains. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical and electrical systems, maintenance, repair, troubleshooting Secondary Coverage: Wiring diagrams, specifications, diagnostic procedures Page Count Estimated Pages: Approx. 400-600 Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system (oil cooler), fuel injection system (Bosch Motronic MA 2.4) Transmission: Gearbox disassembly and assembly, clutch operation and adjustment, driveshaft maintenance, final drive unit service Chassis And Suspension: Frame inspection, front fork (BMW Telelever), rear suspension (BMW Paralever), wheel bearing service, steering head bearing maintenance Brakes: ABS II system troubleshooting and maintenance, brake fluid replacement, caliper and master cylinder service, rotor and pad replacement Electrical System: Battery maintenance, charging system (alternator, regulator), starter motor, ignition system, lighting, instrumentation, wiring diagrams for all circuits Fuel System: Fuel pump operation, fuel filter replacement, fuel injector cleaning and testing, throttle body adjustment Bodywork And Fittings: Fairing removal and installation, seat adjustments, luggage system mounting, body panel repair Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake bleeding, valve clearance checks Repair: Engine rebuilds, transmission repairs, suspension overhauls, electrical diagnostics and repair, braking system component replacement Troubleshooting: Diagnostic charts for common problems, fault finding for engine, electrical, and mechanical issues Specifications: Torque values, tolerances, fluid capacities, electrical specifications, wear limits Technical Depth Depth: Comprehensive, covering everything from basic user maintenance to full engine and transmission rebuilds. 📊 Manual Specifications File Format PDF Quality: High-resolution, printable pages, searchable text content for easy navigation. Print Quality Print Readability: Excellent, designed for clarity of diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Air/Oil-cooled, four-stroke, boxer-twin engine Displacement: 1130 cc Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.5:1 Performance Horsepower: 85 hp @ 6,750 rpm (approx.) Torque: 98 Nm (72 lb-ft) @ 5,250 rpm (approx.) Fuel System Fuel Delivery: Bosch Motronic MA 2.4 fuel injection Fuel Type: Unleaded Premium (95 RON recommended) Ignition Ignition System: Digital electronic ignition Lubrication Oil Type: BMW Motor Oil SAE 20W-50 or equivalent (e.g., Castrol GPS 15W-50) Oil Capacity W Filter: Approx. 3.0 liters Cooling Cooling Method: Air-cooled with oil cooling circuit 🔧 Transmission Standard Gearbox Type: 6-speed manual transmission Clutch Type: Single dry plate, hydraulically operated Final Drive: Shaft drive to rear wheel Features Gear Ratios: Detailed ratios provided within the manual. Transmission Oil: BMW Hypoid Gear Oil SAE 80W-90 or equivalent (e.g., Castrol SAF-XJ 75W-140) 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width W Mirrors: Approx. 940 mm (37.0 in) Height W O Mirrors: Approx. 1,420 mm (55.9 in) Weights Dry Weight: Approx. 220 kg (485 lbs) Wet Weight: Approx. 242 kg (534 lbs) Gross Vehicle Weight Rating: Approx. 450 kg (992 lbs) Fuel Tank Capacity: 20 liters (5.3 US gal), including 4-liter reserve 🛡️ Safety Features Ratings ABS System: BMW Motorrad ABS II (Optional on some models, standard on many markets for 2000) Active Features Braking System: Dual disc front, single disc rear with ABS capability. Passive Features Lighting: Halogen headlight, LED tail light, turn signals. 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, odometer, trip meter, clock, fuel gauge, gear indicator, warning lights. Driver Assistance ABS: BMW Motorrad ABS II (often equipped, highly effective for its era). Connectivity Charging Socket: Standard 12V accessory socket for charging electronics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 6,000 miles (refer to manual for specific conditions). Valve Clearance Check: Every 20,000 km or 12,000 miles. Spark Plug Replacement: Refer to manual, typically around 20,000-40,000 km depending on plug type. Brake Fluid Change: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil Viscosity: SAE 20W-50 (API SG/SH/SJ or JASO MA compatible) Transmission Oil Viscosity: SAE 80W-90 (API GL-5) Brake Fluid Type: DOT 4 (Glycol-based) Coolant Type: Not applicable (air/oil-cooled) Known Issues Common Problems: Oil leaks (especially around cylinder head), clutch slave cylinder leaks, ABS sensor issues, paralever spline lubrication wear. Maintenance Tips: Regularly check and lubricate the paralever splines, inspect and replace the clutch slave cylinder seal as preventative maintenance. 📚 Vehicle History Brand Heritage Bmw Motorrad Legacy: BMW Motorrad...
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Tipo: Motorcycle
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Sku: 300763
Coleções: ALL BMW

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2000 BMW R1150GS Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Year:
2000
Codes
Vin Prefix:
WB10211*
👋 Introduction
Market Position
Positioning:
The BMW R1150GS is a flagship adventure touring motorcycle known for its robust engineering, long-distance comfort, and off-road capability. This manual caters to owners and technicians seeking to maintain and repair this iconic machine.
Competitive Analysis
Competitors:
Competed against models like the Honda Africa Twin, Triumph Tiger, and Yamaha Super Tenere in the adventure touring segment.
Key Features
Design Philosophy:
Emphasis on reliability, rider comfort for long distances, and versatile performance across various terrains.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical and electrical systems, maintenance, repair, troubleshooting
Secondary Coverage:
Wiring diagrams, specifications, diagnostic procedures
Page Count
Estimated Pages:
Approx. 400-600
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system (oil cooler), fuel injection system (Bosch Motronic MA 2.4)
Transmission:
Gearbox disassembly and assembly, clutch operation and adjustment, driveshaft maintenance, final drive unit service
Chassis And Suspension:
Frame inspection, front fork (BMW Telelever), rear suspension (BMW Paralever), wheel bearing service, steering head bearing maintenance
Brakes:
ABS II system troubleshooting and maintenance, brake fluid replacement, caliper and master cylinder service, rotor and pad replacement
Electrical System:
Battery maintenance, charging system (alternator, regulator), starter motor, ignition system, lighting, instrumentation, wiring diagrams for all circuits
Fuel System:
Fuel pump operation, fuel filter replacement, fuel injector cleaning and testing, throttle body adjustment
Bodywork And Fittings:
Fairing removal and installation, seat adjustments, luggage system mounting, body panel repair
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake bleeding, valve clearance checks
Repair:
Engine rebuilds, transmission repairs, suspension overhauls, electrical diagnostics and repair, braking system component replacement
Troubleshooting:
Diagnostic charts for common problems, fault finding for engine, electrical, and mechanical issues
Specifications:
Torque values, tolerances, fluid capacities, electrical specifications, wear limits
Technical Depth
Depth:
Comprehensive, covering everything from basic user maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable pages, searchable text content for easy navigation.
Print Quality
Print Readability:
Excellent, designed for clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke, boxer-twin engine
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
85 hp @ 6,750 rpm (approx.)
Torque:
98 Nm (72 lb-ft) @ 5,250 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection
Fuel Type:
Unleaded Premium (95 RON recommended)
Ignition
Ignition System:
Digital electronic ignition
Lubrication
Oil Type:
BMW Motor Oil SAE 20W-50 or equivalent (e.g., Castrol GPS 15W-50)
Oil Capacity W Filter:
Approx. 3.0 liters
Cooling
Cooling Method:
Air-cooled with oil cooling circuit
🔧 Transmission
Standard
Gearbox Type:
6-speed manual transmission
Clutch Type:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive to rear wheel
Features
Gear Ratios:
Detailed ratios provided within the manual.
Transmission Oil:
BMW Hypoid Gear Oil SAE 80W-90 or equivalent (e.g., Castrol SAF-XJ 75W-140)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width W Mirrors:
Approx. 940 mm (37.0 in)
Height W O Mirrors:
Approx. 1,420 mm (55.9 in)
Weights
Dry Weight:
Approx. 220 kg (485 lbs)
Wet Weight:
Approx. 242 kg (534 lbs)
Gross Vehicle Weight Rating:
Approx. 450 kg (992 lbs)
Fuel Tank Capacity:
20 liters (5.3 US gal), including 4-liter reserve
🛡️ Safety Features
Ratings
ABS System:
BMW Motorrad ABS II (Optional on some models, standard on many markets for 2000)
Active Features
Braking System:
Dual disc front, single disc rear with ABS capability.
Passive Features
Lighting:
Halogen headlight, LED tail light, turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, clock, fuel gauge, gear indicator, warning lights.
Driver Assistance
ABS:
BMW Motorrad ABS II (often equipped, highly effective for its era).
Connectivity
Charging Socket:
Standard 12V accessory socket for charging electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 6,000 miles (refer to manual for specific conditions).
Valve Clearance Check:
Every 20,000 km or 12,000 miles.
Spark Plug Replacement:
Refer to manual, typically around 20,000-40,000 km depending on plug type.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 (API SG/SH/SJ or JASO MA compatible)
Transmission Oil Viscosity:
SAE 80W-90 (API GL-5)
Brake Fluid Type:
DOT 4 (Glycol-based)
Coolant Type:
Not applicable (air/oil-cooled)
Known Issues
Common Problems:
Oil leaks (especially around cylinder head), clutch slave cylinder leaks, ABS sensor issues, paralever spline lubrication wear.
Maintenance Tips:
Regularly check and lubricate the paralever splines, inspect and replace the clutch slave cylinder seal as preventative maintenance.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing robust, reliable motorcycles, particularly known for their boxer engines and touring capabilities since the early 20th century.
Model Evolution
R1150Gs Lineage:
The R1150GS succeeded the R1100GS and was part of the evolving 'GS' line, designed to blend on-road touring comfort with off-road prowess. It featured engine enhancements and chassis improvements over its predecessor.
Production
Production Years R1150Gs:
1999-2004
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Acclaim:
Consistently praised for its go-anywhere capability, comfort, and enduring reliability. Considered a benchmark in the adventure touring segment for its generation.
Ratings
Reliability Reputation:
High, often cited for its robust build quality and longevity when properly maintained.
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