๐ท๏ธ Basic Information
Identification
Make:
KTM
Model:
SX, MXC, EXC
Year:
2000
Engine Variants:
250cc, 400cc, 450cc, 520cc, 525cc
๐ Introduction
Market Position
Target Audience:
Professional technicians and knowledgeable DIY enthusiasts undertaking repairs and maintenance.
Key Features
Content Focus:
Detailed step-by-step repair procedures, critical specifications, illustrations, and diagnostic information.
Value Proposition
Benefit:
Enables informed decision-making for maintenance and repair, teaching factory-level knowledge.
๐ Manual Details
Coverage Areas
Bike Types:
Motocross (SX), Off-road Competition (MXC), Enduro (EXC)
Page Count
Estimated Page Count:
Likely over 300 pages, typical for a comprehensive service manual covering multiple variants.
Manual Type
Type:
Repair Service Manual
Language
Language:
English
Format
Format:
PDF
๐ Manual Coverage
Systems Covered
Engine:
Complete overhaul, top-end and bottom-end rebuilds, carburetor tuning, cooling system, lubrication system.
Transmission:
Clutch operation, gear shifting mechanisms, transmission disassembly and assembly, lubrication.
Chassis:
Frame inspection and repair, suspension (front forks, rear shock), steering head bearings, wheel bearings.
Electrical:
Ignition system, lighting, battery maintenance, wiring diagrams, troubleshooting electrical faults.
Brakes:
Hydraulic brake system service (front and rear), caliper maintenance, brake fluid replacement, disc and pad inspection.
Fuel System:
Fuel tank, fuel lines, fuel filter, carburetor specifications and adjustments.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, pre-ride inspections.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts.
Specifications:
Torque values, clearances, fluid capacities, electrical resistance.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers detailed engine rebuilds and advanced diagnostics.
๐ Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Capability:
Full Printable
Zoom Capability
Zoom Functionality:
YES (Zoom IN/OUT)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
โ๏ธ Engine Specifications
Primary Engine Variants
Engine Types:
Four-stroke single-cylinder (expected for the era and model line)
Performance General
Tuning Focus:
Engine tuning and optimization for various disciplines (motocross, enduro).
Fuel System
Carburetor Type:
Likely Keihin or Mikuni carburetors, with specific model and jetting details provided in the manual.
๐ง Transmission
Standard Transmission
Type:
Likely 6-speed constant mesh manual transmission for off-road performance.
Features
Clutch Type:
Hydraulic actuated multi-plate wet clutch system.
๐ Dimensions
Weights
Dry Weight Range:
Varies by displacement and model, generally in the 100-120 kg range (dry).
๐ก๏ธ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear, designed for strong stopping power in off-road conditions.
Passive Features
Frame Construction:
Chromium-molybdenum steel trellis frame for torsional rigidity and impact resistance.
๐ก Technology Features
Infotainment
Features:
Minimal to none, focusing on core performance and rider feedback. Digital displays or simple analog speedometers/odometers are typical.
Driver Assistance
Features:
None. Focus is on direct rider control and mechanical feedback.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of riding or as specified by the manual, depending on riding conditions.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., Motorex 10W/50 or similar high-quality motorcycle oil). Dual-clutch lubrication/transmission oil specification will also be detailed.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Piston rings, valve seals, clutch plates, wheel bearings, and chain/sprockets are common wear items in this model generation.
Carburetor Cleaning:
Regular cleaning and rebuilding of the carburetor is often necessary for optimal performance due to fuel quality and off-road use.
๐ Vehicle History
Brand Heritage
Ktm Legacy:
KTM is renowned for its off-road racing heritage and performance-oriented motorcycles.
Model Evolution
2000 Era Design:
The 2000 models represented a significant evolution in KTM's dirt bike technology, focusing on improved power delivery, handling, and reliability.
๐ Awards & Recognition
Recognitions
Industry Standing:
KTM motorcycles of this era were highly regarded in off-road racing circles for their performance and durability.
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers detailed engine rebuilds and advanced diagnostics.
๐ Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Capability:
Full Printable
Zoom Capability
Zoom Functionality:
YES (Zoom IN/OUT)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
โ๏ธ Engine Specifications
Primary Engine Variants
Engine Types:
Four-stroke single-cylinder (expected for the era and model line)
Performance General
Tuning Focus:
Engine tuning and optimization for various disciplines (motocross, enduro).
Fuel System
Carburetor Type:
Likely Keihin or Mikuni carburetors, with specific model and jetting details provided in the manual.
๐ง Transmission
Standard Transmission
Type:
Likely 6-speed constant mesh manual transmission for off-road performance.
Features
Clutch Type:
Hydraulic actuated multi-plate wet clutch system.
๐ Dimensions
Weights
Dry Weight Range:
Varies by displacement and model, generally in the 100-120 kg range (dry).
๐ก๏ธ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear, designed for strong stopping power in off-road conditions.
Passive Features
Frame Construction:
Chromium-molybdenum steel trellis frame for torsional rigidity and impact resistance.
๐ก Technology Features
Infotainment
Features:
Minimal to none, focusing on core performance and rider feedback. Digital displays or simple analog speedometers/odometers are typical.
Driver Assistance
Features:
None. Focus is on direct rider control and mechanical feedback.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of riding or as specified by the manual, depending on riding conditions.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., Motorex 10W/50 or similar high-quality motorcycle oil). Dual-clutch lubrication/transmission oil specification will also be detailed.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Piston rings, valve seals, clutch plates, wheel bearings, and chain/sprockets are common wear items in this model generation.
Carburetor Cleaning:
Regular cleaning and rebuilding of the carburetor is often necessary for optimal performance due to fuel quality and off-road use.
๐ Vehicle History
Brand Heritage
Ktm Legacy:
KTM is renowned for its off-road racing heritage and performance-oriented motorcycles.
Model Evolution
2000 Era Design:
The 2000 models represented a significant evolution in KTM's dirt bike technology, focusing on improved power delivery, handling, and reliability.
๐ Awards & Recognition
Recognitions
Industry Standing:
KTM motorcycles of this era were highly regarded in off-road racing circles for their performance and durability.
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