Mazda 626 Station Wagon 2000 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: 626 Body Style: Station Wagon Year: 2000 Codes Chassis Code: GF/GW Generation: Fifth Generation (GE/GF/GW) 👋 Introduction Market Position Segment: Mid-size family station wagon Target Audience: Families seeking practicality, reliability, and comfortable motoring Competitive Analysis Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Legacy Outback, Ford Mondeo Wagon Key Features Versatility: Spacious cargo area, flexible seating arrangements Reliability: Known for its robust engineering and durability Driving Dynamics: Mazda's signature sporty handling and responsive steering 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: 1000+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, repair, and troubleshooting for all engine variants Engine Electrical: Ignition system, fuel injection, sensors, ECU diagnostics, wiring diagrams Transmission: Manual and Automatic transmission service, repair, and overhaul Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, CV joints, driveshafts Suspension: Front and rear suspension components, steering system, wheel alignment Brakes: Hydraulic brake system, ABS, parking brake, disc and drum brake service Fuel System: Fuel tank, fuel pump, fuel lines, injectors, evaporative emissions control Cooling System: Radiator, water pump, thermostat, cooling fan, heater core Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes Body And Chassis: Body panel repair, interior trim, doors, windows, glass replacement, chassis lubrication Electrical System Interior: Lighting, power windows, power locks, audio system, HVAC controls Safety Systems: Airbag system, seat belts, SRS troubleshooting Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, common problems and their solutions Repair: Step-by-step repair instructions for all major components Rebuild: Detailed instructions for rebuilding engines, transmissions, and other major assemblies Installation: Installation procedures for new or replacement parts Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete overhauls and diagnostics Diagnostic Tools: Information on diagnostic trouble codes (DTCs) and basic diagnostic procedures Wiring Diagrams: Includes detailed electrical wiring diagrams for various systems 📊 Manual Specifications File Format Digital Format: PDF Print Quality Searchability: Searchable text for quick information retrieval Image Quality: High-resolution images, diagrams, and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L), FP-DE (1.8L), KL-ZE (2.5L V6 - less common in wagon) Displacement 2.0L: 1991 cc Bore X Stroke 2.0L: 83.0 mm x 92.0 mm Compression Ratio 2.0L: 9.1:1 Horsepower 2.0L: 118 hp @ 5500 rpm Torque 2.0L: 174 Nm (128 lb-ft) @ 4000 rpm Performance Engine Orientation: Transverse Engine Layout: Inline 4-cylinder Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Recommended Octane: 91 (RON+MON)/2 Ignition System: Electronic ignition, Distributorless Ignition System (DIS) in some variants 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features AWD Availability: Optional All-Wheel Drive (AWD) system Automatic Transmission Features: Electronically controlled, adaptive shift logic Manual Transmission Features: Hydraulic clutch actuation 📐 Dimensions Exterior Length: 4745 mm (186.8 in) Width: 1750 mm (68.9 in) Height: 1470 mm (57.9 in) Wheelbase: 2615 mm (103.0 in) Front Track: 1490 mm (58.7 in) Rear Track: 1480 mm (58.3 in) Interior Passenger Volume: Approx. 2700 liters (95.3 cu ft) Cargo Cargo Volume Seats Up: Approx. 470 liters (16.6 cu ft) Cargo Volume Seats Down: Approx. 1500 liters (53.0 cu ft) Weights Curb Weight: Approx. 1300-1400 kg (2866-3086 lbs) depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 1800 kg (3968 lbs) Towing Capacity: Refer to owner's manual for specific limits 🛡️ Safety Features Ratings NHTSA Driver Frontal Rating: Refer to official NHTSA records for specific model year testing NHTSA Passenger Frontal Rating: Refer to official NHTSA records for specific model year testing Active Features ABS: Anti-lock Braking System (ABS) available on some trims Traction Control: Traction Control System (TCS) available on some variants Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point front and rear seat belts Child Anchors: Lower Anchors and Tethers for Children (LATCH) system in rear seats 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with cassette player and optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Standard on most higher trims, optional on others. Connectivity Power Accessories: Power windows, power door locks, and power mirrors were commonly available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Spark Plug Replacement: Every 60,000 miles (96,000 km) for iridium-tipped plugs, refer to manual for specific type Timing Belt Replacement: Every 90,000 miles (144,000 km) or 7 years (crucial for FS/FP engines, interference design) Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations) Engine Oil Capacity: Approx. 4.3 liters (4.5 US quarts) with filter change (for...
Diagnostic procedures, common problems and their solutions
Repair:
Step-by-step repair instructions for all major components
Rebuild:
Detailed instructions for rebuilding engines, transmissions, and other major assemblies
Installation:
Installation procedures for new or replacement parts
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete overhauls and diagnostics
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and basic diagnostic procedures
Wiring Diagrams:
Includes detailed electrical wiring diagrams for various systems
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Searchability:
Searchable text for quick information retrieval
Image Quality:
High-resolution images, diagrams, and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
FS-DE (2.0L), FP-DE (1.8L), KL-ZE (2.5L V6 - less common in wagon)
Displacement 2.0L:
1991 cc
Bore X Stroke 2.0L:
83.0 mm x 92.0 mm
Compression Ratio 2.0L:
9.1:1
Horsepower 2.0L:
118 hp @ 5500 rpm
Torque 2.0L:
174 Nm (128 lb-ft) @ 4000 rpm
Performance
Engine Orientation:
Transverse
Engine Layout:
Inline 4-cylinder
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Recommended Octane:
91 (RON+MON)/2
Ignition System:
Electronic ignition, Distributorless Ignition System (DIS) in some variants
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
AWD Availability:
Optional All-Wheel Drive (AWD) system
Automatic Transmission Features:
Electronically controlled, adaptive shift logic
Manual Transmission Features:
Hydraulic clutch actuation
📐 Dimensions
Exterior
Length:
4745 mm (186.8 in)
Width:
1750 mm (68.9 in)
Height:
1470 mm (57.9 in)
Wheelbase:
2615 mm (103.0 in)
Front Track:
1490 mm (58.7 in)
Rear Track:
1480 mm (58.3 in)
Interior
Passenger Volume:
Approx. 2700 liters (95.3 cu ft)
Cargo
Cargo Volume Seats Up:
Approx. 470 liters (16.6 cu ft)
Cargo Volume Seats Down:
Approx. 1500 liters (53.0 cu ft)
Weights
Curb Weight:
Approx. 1300-1400 kg (2866-3086 lbs) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 1800 kg (3968 lbs)
Towing Capacity:
Refer to owner's manual for specific limits
🛡️ Safety Features
Ratings
NHTSA Driver Frontal Rating:
Refer to official NHTSA records for specific model year testing
NHTSA Passenger Frontal Rating:
Refer to official NHTSA records for specific model year testing
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims
Traction Control:
Traction Control System (TCS) available on some variants
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point front and rear seat belts
Child Anchors:
Lower Anchors and Tethers for Children (LATCH) system in rear seats
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with cassette player and optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Standard on most higher trims, optional on others.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors were commonly available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for iridium-tipped plugs, refer to manual for specific type
Timing Belt Replacement:
Every 90,000 miles (144,000 km) or 7 years (crucial for FS/FP engines, interference design)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations)
Engine Oil Capacity:
Approx. 4.3 liters (4.5 US quarts) with filter change (for 2.0L FS-DE)
Transmission Fluid Type Manual:
GL-4 SAE 75W-90 synthetic gear oil
Transmission Fluid Type Automatic:
Dexron-III or equivalent automatic transmission fluid (ATF)
Coolant Type:
Mazda Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Engine Mounts:
Worn engine mounts can lead to increased vibration and noise.
Rear Wheel Bearings:
Premature wear of rear wheel bearings can cause humming or grinding noises.
Automatic Transmission:
Some automatic transmissions may exhibit shifting harshness or delayed engagement with age.
ABS Sensor Failure:
ABS wheel speed sensors can fail, leading to ABS warning lights.
Rust:
Susceptible to rust in certain climates, particularly around wheel arches, rocker panels, and the rear tailgate.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba Ittai - Horse and Rider as One, emphasizing driver connection and handling
Model Evolution
Sixth Generation Introduction:
The GF/GW generation debuted in late 1991 (for the 1992 model year) in Japan and globally thereafter. The station wagon variant (GW) was introduced in 1994.
Facelift:
A significant facelift occurred for the 1997 model year, introducing updated styling and features, making the 2000 model part of this refreshed generation.
Production
Production Years Gw:
1994-2002
Manufacturing Locations:
Primarily Japan (Hofu Plant)
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
The Mazda 626 (previous generations) often received praise for its handling and value, contributing to the model's reputation.
Ratings
Consumer Reports Rankings:
Consumer Reports often rated the 626 favorably for predicted reliability and performance, though specific year ratings should be consulted.
Certifications
Emissions Standards:
Meets emissions standards for the period (e.g., EPA Tier 1 in North America).
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