The Polaris 500 600 Classic Touring snowmobile, produced in 2000, represents a robust and comfortable option for long-distance trail riding and recreational use. Designed with passenger comfort in mind, this touring model often features amenities such as heated grips and adjustable windshields, making it suitable for two-up riding. Available in both 500cc and 600cc engine configurations, it offers a balance of performance and reliability, building on Polaris's established heritage in snowmobile manufacturing. Its engineering prioritizes a smooth ride and dependable operation for extended journeys. This comprehensive service repair manual provides essential information for maintaining and repairing the 2000 Polaris 500 600 Classic Touring snowmobile. It covers a wide range of systems, including detailed procedures for engine service, fuel and ignition systems, cooling, drive, braking, and electrical systems, as well as steering and suspension. The manual includes guidance on routine maintenance, troubleshooting common issues, major repairs, and component overhauls, supported by technical specifications and diagrams. This resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their snowmobile. 🏷️ Basic Information Identification Make: Polaris Model: 500 600 Classic Touring Year: 2000 Vehicle Type: Snowmobile Codes Vin Decoder Notes: VIN decoding not applicable for snowmobiles in the same manner as automobiles. Model and serial numbers are primary identifiers. 👋 Introduction Market Position Segment: Touring Snowmobile Target Audience: Snowmobilers seeking comfortable, long-distance trail riding and recreational use. Competitive Analysis Key Competitors: Arctic Cat, Ski-Doo, Yamaha (models with similar displacement and touring features from the same era). Key Features Passenger Comfort: Designed for two-up riding with comfortable seating and storage for longer trips. Engine Options: Available in 500cc and 600cc engine configurations for varied performance needs. Touring Amenities: Often equipped with features like heated grips, adjustable windshields, and luggage racks. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: Digital (likely PDF, based on typical offerings) Page Count Estimated Page Count: Likely 300-600 pages (typical for comprehensive service manuals of this era) 📖 Manual Coverage Systems Covered Engine Service: Detailed disassembly, inspection, reassembly, troubleshooting for both 500cc and 600cc engine variants. Fuel System: Carburetor adjustment, cleaning, rebuilding; fuel pump operation and testing; fuel tank and lines. Ignition System: CDI unit testing, stator and coil inspection, spark plug specifications and replacement. Cooling System: Antifreeze specifications, radiator and heat exchanger maintenance, water pump inspection. Drive System: Clutch (Drive and Driven) inspection, adjustment, replacement; chaincase lubrication and service; track and suspension inspection. Braking System: Hydraulic brake system service, caliper and rotor inspection, brake fluid specifications. Electrical System: Wiring diagrams, component testing (lights, indicators, starter), battery maintenance and specifications. Steering And Suspension: Front ski alignment, spindle and shock absorber service, rear suspension linkage and shock inspection. Bodywork And Trim: Panel removal and installation, seat and fairing maintenance, decal replacement guidance. Procedures Included Routine Maintenance: Oil changes, spark plug replacement, track tension adjustment, lubrication points, air filter service. Troubleshooting: Diagnostic charts for common starting, running, and operational issues. Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, clutch tuning. Component Overhaul: Detailed steps for rebuilding carburetors, water pumps, clutches, and other key components. Electrical Diagnostics: Testing of electrical circuits, components, and troubleshooting of electrical faults using wiring diagrams. Technical Depth Diagnostic Capabilities: Advanced troubleshooting procedures, including electrical testing, compression testing, and fuel system diagnostics. Repair Depth: Complete overhaul and rebuilding procedures for all major mechanical and electrical systems. Technical Illustrations: Expect detailed diagrams, exploded views, and schematic illustrations to guide repairs. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Clarity: High resolution for clear text and diagrams, optimized for digital viewing and printing. Binding Type Binding Type: Not applicable for digital format. Printable pages. Paper Type Paper Type: Not applicable for digital format. Optimized for standard printing paper. ⚙️ Engine Specifications Primary Engine Engine Type 500: Two-stroke, Liquid-Cooled Twin Cylinder Engine Type 600: Two-stroke, Liquid-Cooled Twin Cylinder Bore Stroke 500 Approx: Approx. 70 mm x 64 mm (specific to Polaris engine configurations) Bore Stroke 600 Approx: Approx. 73.9 mm x 70 mm (specific to Polaris engine configurations) Performance Horsepower 500 Approx: Approx. 70-80 HP Horsepower 600 Approx: Approx. 85-95 HP Fuel System Carburetion: Dual Mikuni VM or similar, specific size determined by engine variant (e.g., 34mm or 38mm) Fuel Type: Unleaded gasoline (87 octane minimum recommended) Oil Mixture: Autolube (oil injection system) 🔧 Transmission Standard Drive System: CVT (Continuously Variable Transmission) with Polaris Variable Transmission (PVT) system Gear Ratios: Variable, determined by clutch engagement and belt speed. Features Clutch Type: Drive clutch (e.g., P-85) and Driven clutch (e.g., Dynamically Adjusted Clutch - DAC) 📐 Dimensions Exterior Length Approx: Approx. 115-125 inches (varies slightly by specific model configuration) Width Approx: Approx. 47-48 inches Weights Dry Weight Approx: Approx. 550-600 lbs (varies by engine and features) Payload Capacity Approx: Sufficient for two passengers and moderate...