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Ford Maverick 2001-2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Maverick Year: 2001-2007 Codes Platform: U151 (shared with Mazda Tribute and Mercury Mariner) 👋 Introduction Market Position Segment: Compact SUV / Crossover Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra (early models), Suzuki Vitara Key Features Usp: Practicality, available AWD, manageable size, shared platform with Mazda Tribute and Mercury Mariner offering commonality in certain components and repair procedures. 📋 Manual Details Coverage Areas Markets: North America Page Count Estimated: Extensive (Hundreds of pages) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Cooling System, Exhaust System Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires Electrical: Body Electrical, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, Security System Body: Body & Frame, Exterior & Interior Trim, Doors, Windows, Seats, HVAC System Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and replacements Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), electrical system diagnostics Repair: Engine overhaul, transmission repair, brake component replacement, suspension component replacement, electrical component repair, body panel repair Installation: Component replacement procedures for all major systems Engine Overhaul: Detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, etc.), and reassembly. Transmission Rebuild: Step-by-step instructions for rebuilding both manual and automatic transmissions, including torque specifications and component identification. Electrical Diagnostics: Wiring diagrams for all major systems, troubleshooting charts, and component testing procedures for the PCM, sensors, actuators, and comfort systems. Suspension And Steering Repair: Detailed instructions for replacing ball joints, tie rod ends, control arms, struts, shocks, and power steering components. Brake System Service: Procedures for replacing brake pads, rotors, calipers, brake lines, and bleeding the brake system. Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics, including detailed diagrams and procedures for complete rebuilds. 📊 Manual Specifications File Format PDF Quality: High-resolution, ensuring clarity of text, photos, and diagrams. Print Quality Printable: Full printable capability, allowing users to print individual pages or the entire manual. Binding Type Digital Access: Downloadable for unlimited access across multiple devices (PC, tablet, smartphone). Paper Type N/A: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1: 2.0L Duratec I4 (SPI/Zetec derivative) Engine 1 Code: MZI-DE / GZ Engine 1 Displacement: 1991 cc Engine 1 Horsepower: 127 hp @ 5900 rpm Engine 1 Torque: 135 lb-ft @ 4300 rpm Secondary Engine Engine 2: 2.3L Duratec I4 Engine 2 Code: L3 Engine 2 Displacement: 2261 cc Engine 2 Horsepower: 142 hp @ 5750 rpm (2001-2004), 145 hp @ 5750 rpm (2005-2007) Engine 2 Torque: 147 lb-ft @ 4300 rpm (2001-2004), 150 lb-ft @ 4000 rpm (2005-2007) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management ECU Type: Ford Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission 1: 5-speed Manual Transmission Optional Transmission 2: 4-speed Automatic Transmission (4F50N) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) 📐 Dimensions Exterior Length: Approx. 173 inches Width: Approx. 70 inches Height: Approx. 66 inches Wheelbase: Approx. 103 inches Weights Curb Weight: Approx. 3100 - 3400 lbs (depending on configuration) Cargo Cargo Volume: Approx. 19.9 cu ft behind rear seats, 54.1 cu ft with rear seats folded 🛡️ Safety Features Ratings NHTSA Front Crash: 4-star driver, 4-star passenger (2001-2004 models) IIHS Front Offset: Good (Good rating for frontal offset crash protection) Active Features ABS: Standard Anti-lock Braking System (ABS) on all models Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Standard front airbags, optional front side-impact airbags 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player. Optional premium audio system, satellite radio preparation. Navigation: No factory navigation system offered during this generation. Driver Assistance Cruise Control: Standard cruise control. Connectivity Aux Input: Optional auxiliary input jack for audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (or refer to manual for synthetic oil recommendations). Air Filter Replacement: Every 30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 100,000 miles for iridium-tipped spark plugs (refer to specific engine type). Fluid Specifications Engine Oil Type: SAE 5W-20 (preferred) or SAE 5W-30. Check manual for specific viscosity and API service category. Coolant Type: Ford Premium All Season Engine Coolant (Green) Transmission Fluid Type: Mercon V (for automatic transmission). Refer to manual for manual transmission fluid type. Brake Fluid Type: DOT 3 Known Issues Common Complaint 1: Catalytic converter issues (clogging or failure). Common Complaint 2: Transmission issues, particularly in earlier automatic transmissions (harsh shifting, slipping). Common Complaint 3: Suspension noise and wear, especially control arm bushings and sway bar links. Common Complaint 4: Window regulator failures. Common Complaint 5: Check engine lights due to various sensor failures...
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Tipo: Car
Fabricante:
Sku: 165145
Coleções: ALL Ford

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Ford Maverick 2001-2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Maverick
Year:
2001-2007
Codes
Platform:
U151 (shared with Mazda Tribute and Mercury Mariner)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra (early models), Suzuki Vitara
Key Features
Usp:
Practicality, available AWD, manageable size, shared platform with Mazda Tribute and Mercury Mariner offering commonality in certain components and repair procedures.
📋 Manual Details
Coverage Areas
Markets:
North America
Page Count
Estimated:
Extensive (Hundreds of pages)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Cooling System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires
Electrical:
Body Electrical, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, Security System
Body:
Body & Frame, Exterior & Interior Trim, Doors, Windows, Seats, HVAC System
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and replacements
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), electrical system diagnostics
Repair:
Engine overhaul, transmission repair, brake component replacement, suspension component replacement, electrical component repair, body panel repair
Installation:
Component replacement procedures for all major systems
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, etc.), and reassembly.
Transmission Rebuild:
Step-by-step instructions for rebuilding both manual and automatic transmissions, including torque specifications and component identification.
Electrical Diagnostics:
Wiring diagrams for all major systems, troubleshooting charts, and component testing procedures for the PCM, sensors, actuators, and comfort systems.
Suspension And Steering Repair:
Detailed instructions for replacing ball joints, tie rod ends, control arms, struts, shocks, and power steering components.
Brake System Service:
Procedures for replacing brake pads, rotors, calipers, brake lines, and bleeding the brake system.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics, including detailed diagrams and procedures for complete rebuilds.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, ensuring clarity of text, photos, and diagrams.
Print Quality
Printable:
Full printable capability, allowing users to print individual pages or the entire manual.
Binding Type
Digital Access:
Downloadable for unlimited access across multiple devices (PC, tablet, smartphone).
Paper Type
N/A:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.0L Duratec I4 (SPI/Zetec derivative)
Engine 1 Code:
MZI-DE / GZ
Engine 1 Displacement:
1991 cc
Engine 1 Horsepower:
127 hp @ 5900 rpm
Engine 1 Torque:
135 lb-ft @ 4300 rpm
Secondary Engine
Engine 2:
2.3L Duratec I4
Engine 2 Code:
L3
Engine 2 Displacement:
2261 cc
Engine 2 Horsepower:
142 hp @ 5750 rpm (2001-2004), 145 hp @ 5750 rpm (2005-2007)
Engine 2 Torque:
147 lb-ft @ 4300 rpm (2001-2004), 150 lb-ft @ 4000 rpm (2005-2007)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
Ford Powertrain Control Module (PCM)
🔧 Transmission
Standard
Transmission 1:
5-speed Manual Transmission
Optional
Transmission 2:
4-speed Automatic Transmission (4F50N)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
Approx. 173 inches
Width:
Approx. 70 inches
Height:
Approx. 66 inches
Wheelbase:
Approx. 103 inches
Weights
Curb Weight:
Approx. 3100 - 3400 lbs (depending on configuration)
Cargo
Cargo Volume:
Approx. 19.9 cu ft behind rear seats, 54.1 cu ft with rear seats folded
🛡️ Safety Features
Ratings
NHTSA Front Crash:
4-star driver, 4-star passenger (2001-2004 models)
IIHS Front Offset:
Good (Good rating for frontal offset crash protection)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, optional front side-impact airbags
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio system, satellite radio preparation.
Navigation:
No factory navigation system offered during this generation.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Aux Input:
Optional auxiliary input jack for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (or refer to manual for synthetic oil recommendations).
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles for iridium-tipped spark plugs (refer to specific engine type).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred) or SAE 5W-30. Check manual for specific viscosity and API service category.
Coolant Type:
Ford Premium All Season Engine Coolant (Green)
Transmission Fluid Type:
Mercon V (for automatic transmission). Refer to manual for manual transmission fluid type.
Brake Fluid Type:
DOT 3
Known Issues
Common Complaint 1:
Catalytic converter issues (clogging or failure).
Common Complaint 2:
Transmission issues, particularly in earlier automatic transmissions (harsh shifting, slipping).
Common Complaint 3:
Suspension noise and wear, especially control arm bushings and sway bar links.
Common Complaint 4:
Window regulator failures.
Common Complaint 5:
Check engine lights due to various sensor failures (e.g., O2 sensors, MAF sensor).
📚 Vehicle History
Brand Heritage
Ford SUV History:
Ford has a long history of producing versatile vehicles, including the Bronco and Explorer. The Maverick entered the compact SUV market, leveraging global platforms.
Model Evolution
Generation 1:
First generation introduced for the 2001 model year, based on the Ford CD2 platform, a rebadged Mazda Tribute.
Facelift:
Minor styling updates and feature enhancements occurred throughout its production run, notably a refresh for the 2005 model year.
Production
Assembly Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
Production Years:
2000-2006 (for 2001-2007 model years)
🏆 Awards & Recognition
Recognitions
IIHS Award:
Insurance Institute for Highway Safety (IIHS) 'Good' rating in frontal offset crash tests.
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