Yamaha TDM900 TDM900P 2001-2007 Repair Service Manual
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The Yamaha TDM900 and TDM900P, produced between 2001 and 2007, represent a robust and versatile sport touring motorcycle originating from Japan. This model is engineered to blend the power and torque of a larger displacement engine with the agility and handling characteristics of a sport bike, making it ideal for both long-distance journeys and spirited riding. Its design philosophy emphasizes a balance of comfort, practicality, and performance, appealing to riders seeking a capable all-rounder. Notable features include its liquid-cooled, parallel-twin engine, electronic fuel injection, and a chassis designed for stability and responsive handling. The TDM900P variant specifically caters to police and special service applications, demonstrating the model's adaptability. This comprehensive Workshop Repair Service Manual, written in English, provides detailed guidance for the maintenance and repair of the Yamaha TDM900 and TDM900P. Covering over 400 pages, it encompasses all major systems, including the engine, fuel system, ignition, cooling, transmission, chassis, suspension, braking, and electrical systems. The manual offers step-by-step instructions for routine maintenance, component disassembly and assembly, troubleshooting, and repair procedures. It also includes essential technical specifications, torque values, and diagnostic information, making it an indispensable resource for owners, mechanics, and technicians aiming to preserve the performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: TDM900 / TDM900P Model Designation: TDM900 (standard model), TDM900P (police/special service variant) Production Years: 2001-2007 Country Of Origin: Japan 👋 Introduction Market Position Segment: Sport Touring / Adventure Motorcycle Target Audience: Motorcyclists seeking a versatile bike for long-distance touring and spirited riding Competitive Analysis Key Competitors: Honda VFR, Kawasaki GTR, Suzuki Bandit 1200S (in spirit) Key Features Design Philosophy: Combines the torque of a larger engine with the agility of a sports bike, emphasizing long-distance comfort and practicality 📋 Manual Details Coverage Areas Language: English Manual Type: Workshop Repair Service Manual Format: PDF Download Page Count Estimated Page Count: 400+ Manual Specifications File Format: PDF Print Quality: High-resolution, clear text and diagrams, suitable for printing Searchability: Text-searchable PDF for quick information retrieval 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, and overhaul Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines Ignition System: Ignition coils, spark plugs, ECU control, timing Cooling System: Radiator, fan, thermostat, coolant flow, water pump Transmission: Clutch operation, gearbox inspection and repair, gear ratios Chassis And Frame: Frame inspection, steering head bearings, swingarm, rear suspension linkage Suspension Front: Front fork disassembly, seal replacement, oil levels, spring rates Suspension Rear: Monoshock absorber service, linkage lubrication, shock settings Braking System: Front and rear brake caliper overhaul, master cylinders, brake fluid flush, pad/rotor replacement Electrical System: Wiring diagrams, lighting, starter motor, battery, charging system (stator, rectifier/regulator), fuses, relays Instrumentation And Controls: Speedometer, tachometer, warning lights, handlebar controls Bodywork And Trim: Fairing removal and installation, seat, fuel tank cover, fenders Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, lubrication points, chain adjustment Troubleshooting: Diagnosis of common problems, symptom-based fault finding, diagnostic codes (if applicable) Repair: Step-by-step instructions for component repair and replacement Disassembly And Assembly: Detailed procedures for taking apart and putting back together major vehicle components Torque Specifications: Essential torque values for critical fasteners throughout the motorcycle Technical Depth Depth: Comprehensive coverage suitable for professional technicians and experienced DIY enthusiasts Diagnostic Capability: Includes diagnostic procedures and troubleshooting flowcharts for identifying issues ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 897 cc Bore X Stroke: 92.0 mm x 67.5 mm Compression Ratio: 10.0:1 Performance Horsepower Max: 97.9 hp @ 8,000 rpm (approximate, international spec) Torque Max: 91.1 Nm (67.2 lb-ft) @ 6,000 rpm (approximate, international spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline, minimum 91 RON Lubrication Oil Type: Yamalube 4 (or equivalent) 10W-40 API SG or higher, JASO MA certified Oil Capacity With Filter: 3.4 Liters (3.6 US qt) Oil Capacity Without Filter: 3.0 Liters (3.2 US qt) Ignition Ignition System: TCI (Transistor Controlled Ignition) Cooling Coolant Type: Yamaha Coolant 50% or equivalent ethylene glycol based antifreeze with distilled water Coolant Capacity: 1.9 Liters (2.0 US qt) 🔧 Transmission Standard Type: Constant mesh, 5-speed Clutch Type: Wet, multiple-disc, cable-actuated Final Drive: O-ring sealed chain Features Gear Ratios: 1st: 2.555, 2nd: 1.875, 3rd: 1.500, 4th: 1.250, 5th: 1.050 📐 Dimensions Exterior Length: 2,165 mm (85.2 in) Width: 770 mm (30.3 in) Height: 1,265 mm (49.8 in) Wheelbase: 1,475 mm (58.1 in) Ground Clearance: 160 mm (6.3 in) Seat Height: 825 mm (32.5 in) Weights Dry Weight: 194 kg (427.7 lbs) Wet Weight: 214 kg (471.8 lbs) (fully fueled) Fuel Tank Capacity: 20 Liters (5.3 US gal) 🛡️ Safety Features Ratings ABS: Optional ABS available on some models Active Features Braking Performance: Dual 298mm front discs with 4-piston calipers, 245mm rear disc with 2-piston caliper 💡 Technology Features...
The Yamaha TDM900 and TDM900P, produced between 2001 and 2007, represent a robust and versatile sport touring motorcycle originating from Japan. This model is engineered to blend the power and torque of a larger displacement engine with the agility and handling characteristics of a sport bike, making it ideal for both long-distance journeys and spirited riding. Its design philosophy emphasizes a balance of comfort, practicality, and performance, appealing to riders seeking a capable all-rounder. Notable features include its liquid-cooled, parallel-twin engine, electronic fuel injection, and a chassis designed for stability and responsive handling. The TDM900P variant specifically caters to police and special service applications, demonstrating the model's adaptability.
This comprehensive Workshop Repair Service Manual, written in English, provides detailed guidance for the maintenance and repair of the Yamaha TDM900 and TDM900P. Covering over 400 pages, it encompasses all major systems, including the engine, fuel system, ignition, cooling, transmission, chassis, suspension, braking, and electrical systems. The manual offers step-by-step instructions for routine maintenance, component disassembly and assembly, troubleshooting, and repair procedures. It also includes essential technical specifications, torque values, and diagnostic information, making it an indispensable resource for owners, mechanics, and technicians aiming to preserve the performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TDM900 / TDM900P
Model Designation:
TDM900 (standard model), TDM900P (police/special service variant)
Production Years:
2001-2007
Country Of Origin:
Japan
👋 Introduction
Market Position
Segment:
Sport Touring / Adventure Motorcycle
Target Audience:
Motorcyclists seeking a versatile bike for long-distance touring and spirited riding
Competitive Analysis
Key Competitors:
Honda VFR, Kawasaki GTR, Suzuki Bandit 1200S (in spirit)
Key Features
Design Philosophy:
Combines the torque of a larger engine with the agility of a sports bike, emphasizing long-distance comfort and practicality
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Workshop Repair Service Manual
Format:
PDF Download
Page Count
Estimated Page Count:
400+
Manual Specifications
File Format:
PDF
Print Quality:
High-resolution, clear text and diagrams, suitable for printing
Searchability:
Text-searchable PDF for quick information retrieval
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and overhaul
Occasional issues with regulator/rectifier heat management, though generally robust.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Corporation is a globally recognized manufacturer with a rich history in motorcycles, marine products, and motorsports.
Model Evolution
Tdm Lineage:
The TDM series began with the TDM850 in 1991, establishing the 'sports touring' category. The TDM900, introduced in 2001, refined the concept with fuel injection, improved chassis, and updated styling.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential assembly in other regions for specific markets.
🏆 Awards & Recognition
Recognitions
Reputation:
Praised for its versatile performance, comfortable riding position, and torquey engine, making it a capable all-rounder.
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