Manual Coverage
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Systems Covered
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Engine:
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2.5L Magnum, 3.9L Magnum, 4.7L Magnum V8
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Transmission:
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42RE Automatic, NV3500 Manual
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Drivetrain:
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2WD (RWD), 4WD (Part-time)
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Suspension:
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Front Independent (Coil-over-shock), Rear Solid Axle (Leaf Springs)
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Brakes:
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Front Disc, Rear Drum (standard), Rear Disc (optional on some trims)
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Steering:
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Power Rack and Pinion
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Electrical:
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Wiring Diagrams, Fuses, Relays, Lighting, Accessories
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Body And Frame:
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Exterior Panels, Interior Trim, Chassis Components
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HVAC:
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Heating, Ventilation, Air Conditioning System
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Fuel System:
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Fuel Pump, Injectors, Lines, Tank
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Cooling System:
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Radiator, Water Pump, Thermostat, Coolant
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Exhaust System:
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Manifolds, Catalytic Converter, Muffler, Pipes
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Emissions Control:
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PCV, EGR, Oxygen Sensors
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Safety Systems:
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Airbags, Seatbelts, ABS (Anti-lock Braking System)
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Procedures Included
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Maintenance:
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Oil Changes, Filter Replacements, Fluid Checks/Changes, Spark Plugs, Belts
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Troubleshooting:
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Diagnostic Charts, Symptom-based Guides, Fault Codes
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Repair:
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Engine Overhauls, Transmission Rebuilds, Brake System Repairs, Suspension Component Replacement
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Diagnostics:
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On-Board Diagnostics (OBD-II), Scan Tool Procedures, Component Testing
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Disassembly And Assembly:
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Step-by-step instructions for component removal and installation
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Specifications And Tolerances:
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Torque values, clearances, fluid capacities, electrical resistance
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Wiring Diagrams:
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Comprehensive electrical system schematics
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Special Tools:
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Identification of required specialty tools for specific procedures
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Technical Depth
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Depth:
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Complete Mechanical and Electrical Repair
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Diagnostic Level:
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Advanced Diagnostics and Troubleshooting
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Rebuild Procedures:
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Engine and Transmission Rebuilds
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Transmission
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Standard
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Standard Transmission:
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NV3500 5-Speed Manual (on 2.5L and some 3.9L)
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Optional
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Optional Transmission:
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42RE 4-Speed Automatic (on 3.9L and 4.7L)
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Features
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Automatic Transmission Features:
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Electronic Overdrive, Lock-up Torque Converter
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Fluid Type
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Automatic Transmission Fluid:
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ATF+4 (Chrysler's proprietary fluid, though ATF+3 was common in 2001 models, manual will specify exact type and change interval)
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Manual Transmission Fluid:
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API GL-5 Gear Oil (e.g., SAE 75W-90, manual will specify)
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendation based on oil used).
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Engine Air Filter:
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Replace every 15,000-30,000 miles or as needed based on inspection.
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Spark Plugs:
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Replace 60,000-100,000 miles (depending on plug type, e.g., platinum or iridium).
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Transmission Fluid Change:
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Automatic: 30,000-60,000 miles. Manual: 50,000-100,000 miles. (Crucial to follow manual's specific interval and fluid type).
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Fluid Specifications
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Engine Oil Type:
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5W-30 or 10W-30 (check manual based on engine and climate). Always specify oil meeting Chrysler MS-6395 specification.
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Coolant Type:
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Chrysler-spec OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant, typically orange or yellow in color. Do NOT mix with older green ethylene glycol coolant. Manual will specify Mopar P/N.
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Brake Fluid Type:
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DOT 3 or DOT 4 (check cap/manual for specific requirement)
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Known Issues
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Ignition Coils:
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Weak or failing ignition coils can cause misfires, rough idling, and poor performance.
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Clutch Wear:
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Wear on the clutch components in manual transmission models is a common wear item.
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Transmission Issues:
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Some 42RE automatic transmissions can develop issues with torque converter clutch apply or solenoid pack failure. Proper fluid maintenance is key.
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Interior Rattles:
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Common for this era of vehicle, various interior trim pieces may develop rattles.
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