🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Years Covered: 2002, 2003, 2004 Codes Platform: NS (Minivan Platform) 👋 Introduction Market Position Market Segment: Full-size Minivan Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture/Montana Key Features Versatility: Renowned for its flexible seating arrangements (Stow 'n Go not yet available in this generation), ample cargo space, and family-friendly features. Reliability Perception: Generally considered a reliable family vehicle, with common issues often related to aging components rather than inherent design flaws. Manual Value Proposition Diy Support: Empowers DIY mechanics and owners to perform repairs and maintenance, saving on labor costs and extending vehicle lifespan. 📋 Manual Details Coverage Areas General Coverage: Comprehensive workshop and repair service for the specified Dodge Grand Caravan models. Page Count Estimated Page Count: 1500-2500+ (typical for comprehensive workshop manuals of this era, specific PDF count may vary) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Powertrain: Engine (3.3L, 3.8L V6), Transmission (4-speed Automatic - 41TE/42LE), Drivetrain (FWD) Chassis: Suspension (Front/Rear), Steering, Brakes (ABS, conventional), Wheels and Tires Electrical: Starting and Charging System, Ignition System, Lighting, Instrumentation, Wiper/Washer System, Power Accessories (windows, locks, doors), Audio System, HVAC Controls, Body Control Module (BCM) Body And Frame: Body panels, Doors, Glass, Upholstery, Exterior trim, Interior trim, Seats, Body sealing HVAC: Heating, Ventilation, Air Conditioning (System components, refrigerant, diagnosis) Safety Systems: Airbags, Seat Belts, ABS System Procedures Included Maintenance: Fluid changes (oil, coolant, brake, transmission), Filter replacements, Spark plug service, Belt inspection/replacement, Tire rotation/pressure checks Diagnostics: Troubleshooting guides for common symptoms, Diagnostic Trouble Codes (DTCs), Wiring diagrams, Component testing Repair: Engine repair (head gasket, timing components), Transmission overhaul, Brake caliper replacement, Suspension component replacement, Electrical component repair/replacement, Body panel repair Disassembly Reassembly: Step-by-step instructions for component removal and installation, torque specifications, special tool requirements Technical Depth Depth Of Coverage: Intermediate to Expert: Covers routine maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format File Quality: High-resolution scan, readable text, often searchable Print Quality Printability: Designed for printing, allowing users to print specific sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L (3301cc) OHV V6 Engine Option 2: 3.8L (3778cc) OHV V6 Performance 3.3L Horsepower: Approx. 180 hp @ 5000 rpm 3.3L Torque: Approx. 205 lb-ft @ 3600 rpm 3.8L Horsepower: Approx. 200 hp @ 5000 rpm 3.8L Torque: Approx. 232 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Cooling System Coolant Type: Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) coolant, typically orange or pink. Refer to manual for specific Mopar part numbers (e.g., 05013457AA or equivalent). Maintenance Item Spark Plugs 3.3L: Champion Copper Plus (e.g., RC12MCC) or equivalent, gap 0.045 inches Spark Plugs 3.8L: Champion Copper Plus (e.g., RC12LYCC) or equivalent, gap 0.045 inches 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle (41TE/42LE) Optional Optional Transmission: N/A (All models for these years featured the 4-speed automatic) Features Drive Wheels: Front Wheel Drive (FWD) Maintenance Item Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid Type 4, Mopar P/N 05013457GA or equivalent). Avoid ATF+3 or Dexron/Mercon. Transmission Fluid Capacity: Approx. 4.7 Quarts (4.4 Liters) for dry fill, less for a simple drain and fill (approx. 3.5-4 Quarts). 📐 Dimensions Exterior Wheelbase: Approx. 120.0 inches Length: Approx. 197.7 inches Width: Approx. 76.7 inches Height: Approx. 67.5 inches Cargo Max Cargo Volume: Approx. 145.4 cu ft (with second and third rows folded/removed) Weights Curb Weight: Approx. 4200-4500 lbs (depending on engine and trim) Gross Vehicle Weight Rating Gvwr: Approx. 5700-5800 lbs Wheels And Tires Standard Wheel Size: 15-inch or 16-inch steel or alloy wheels Standard Tire Size: 215/65R16 or 225/60R16 (check specific trim) Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4/5 Stars (2002-2004 models, specific year ratings may vary slightly) NHTSA Frontal Impact Passenger: 4/5 Stars (2002-2004 models) NHTSA Side Impact Driver: 4/5 Stars (2002-2004 models) NHTSA Side Impact Rear Passenger: 4/5 Stars (2002-2004 models) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available on some models/trims Passive Features Airbags: Driver and front passenger airbags. Available side curtain airbags on later production models. Seat Belts: 3-point seat belts for all seating positions, front seat belt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette and CD player. Optional Infinity premium sound system available. Manual covers basic operation, fuse locations, and speaker replacement. Driver Assistance Cruise Control: Standard cruise control system. Manual details operation and troubleshooting. Connectivity Remote Keyless Entry: Available on most trims. Manual covers reprogramming procedures. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months,...