🏷️ Basic Information Identification Make: Mazda Model: 6 Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Codes: GG, GY, GH (early production) 👋 Introduction Market Position Segment: Mid-size Sedan / Hatchback Target Audience: DIY enthusiasts, independent repair shops, Mazda owners seeking detailed maintenance and repair information Competitive Analysis Competitors During Era: Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu Key Features Vehicle Appeal: Sporty handling, stylish design, reliable powertrains (especially the MazdaSpeed variants) Manual Value Benefit To Owner: Empowers owners to perform maintenance and repairs confidently, saving money and extending vehicle lifespan 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary slightly by market, manual generally covers common configurations) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Instant Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing, lubrication, cooling, emissions Engine Electrical: Ignition system, fuel injection, starting system, charging system, engine control module (ECM/PCM) diagnostics Transmission Manual: Manual transmission removal, disassembly, repair, clutch system, flywheel Transmission Automatic: Automatic transmission removal, disassembly, repair, torque converter, valve body, electronic controls Drivetrain: Front-wheel drive (FWD) system, half-shafts, CV joints, differential Suspension: Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link, shock absorbers, bushings), alignment specifications Steering: Power steering system (pump, rack and pinion, fluid), steering column, wheel alignment Brakes: Front and rear brake systems (discs, pads, calipers, lines), hydraulic system, parking brake, ABS (Anti-lock Braking System) diagnostics Electrical System: Battery, charging system, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams Body And Interior: Body panel removal/installation, doors, windows, interior trim, seats, dashboard, climate control system HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnostics Safety Systems: Airbag system (SRS), seat belt pre-tensioners, diagnostic procedures Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, tire rotation Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, symptom-based troubleshooting guides Repair: Detailed step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement Diagnostics: OBD-II (On-Board Diagnostics II) system, diagnostic trouble codes (DTCs), using scan tools, sensor testing Electrical Diagnostics: Reading wiring diagrams, testing circuits, component testing, troubleshooting electrical faults Body Repair: Panel alignment, minor dent repair, glass replacement, weatherstrip installation Technical Depth Depth: Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and schematics) 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code And Type: LF-VE (2.0L DOHC 16-valve Inline-4), L3-VE (2.3L DOHC 16-valve Inline-4), MZR-CD (2.0L Diesel) Displacement 2.0L: 1999 cc (122 cu in) Displacement 2.3L: 2261 cc (138 cu in) Performance Horsepower 2.0L: Approx. 140-150 PS (138-148 hp) depending on market and tune Torque 2.0L: Approx. 184-194 Nm (136-143 lb-ft) depending on market and tune Horsepower 2.3L: Approx. 160-170 PS (158-168 hp) depending on market and tune Torque 2.3L: Approx. 205-215 Nm (151-159 lb-ft) depending on market and tune Mazdaspeed 6 Engine: MZR DISI Turbo (2.3L Turbocharged Inline-4) Mazdaspeed 6 Horsepower: 270 PS (266 hp) Mazdaspeed 6 Torque: 380 Nm (280 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline, 87 octane (minimum) for naturally aspirated engines; higher octane recommended for turbocharged engines Emission Controls: Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors, EVAP (Evaporative Emission Control) 🔧 Transmission Standard Transmission Options: 5-speed manual, 4-speed automatic, 6-speed manual (MazdaSpeed6) Optional Transmission Options Continued: 5-speed automatic (some early models/markets) Features Clutch Type: Single dry plate (manual transmissions) Drivetrain Layout: Front-Wheel Drive (FWD) standard; All-Wheel Drive (AWD) available on some models (e.g., MazdaSpeed6) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback (Wagon/Hatchback variant) Length Sedan: Approx. 4690 mm (184.6 in) Width: Approx. 1780 mm (70.1 in) Height: Approx. 1435 mm (56.5 in) for Sedan Wheelbase: Approx. 2725 mm (107.3 in) Weights Curb Weight: Varies by trim and powertrain, typically 1350-1550 kg (2976-3417 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (typically for driver and passenger side depending on year and specific test protocols) IIHS Front Crash Test: Good (typically for frontal offset crash tests) Active Features ABS: Standard Traction Control: Available on higher trims and select models Electronic Stability Control: Available on later models and higher trims Passive Features Airbags: Frontal airbags (driver and passenger), front side-impact airbags, available side curtain airbags Seatbelts: 3-point front and rear seatbelts, pre-tensioners and load limiters for front seats 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Bose premium sound system, auxiliary input Display: Optional navigation system with touchscreen display (later models/higher trims) Driver Assistance Cruise Control: Standard on most trims...