🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 i.e Year: 2002 Category: Motorcycle Generation Generation Name: Pegaso 650 (2nd Generation) Codes Engine Code Designation: Rotax 654 👋 Introduction Market Position Segment: Dual-sport / Adventure motorcycle, popular for its versatility and accessible power delivery. Target Audience: Commuters, light touring riders, and those seeking an agile motorcycle for varied road conditions. Competitive Analysis Key Competitors: BMW F650GS, Suzuki DL650 V-Strom (later models), Honda Transalp. Key Features Versatility: Designed to handle both paved roads and light off-road excursions. Engine Platform: Utilizes a proven Rotax single-cylinder engine, known for its reliability and torque. Accessibility: Relatively low seat height and manageable weight make it accessible to a wide range of riders. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Asia Regional Variants: General specifications applicable to most international markets for the 2002 model year. Page Count Estimated Pages: Approximately 300-500 pages (typical for comprehensive service manuals of this era, actual count not provided) Manual Type Type: Service and Repair Manual Purpose: Diagnosis, maintenance, repair, troubleshooting, and technical specifications for dealer technicians and advanced enthusiasts. Language Primary Language: English Format Digital Format: PDF Digital Delivery: Free Download Compatibility: Windows, macOS, Linux 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, piston, crankshaft, camshaft, timing, valves, lubrication system, cooling system. Fuel System: Electronic Fuel Injection (EFI) system, fuel pump, injectors, throttle body, fuel pressure regulator, sensors (MAP, TPS, IAT, O2). Ignition System: ECU, ignition coils, spark plugs, timing. Transmission Clutch: Clutch operation, disassembly, inspection, replacement, gearbox, gear shifting mechanism. Frame Suspension: Frame construction, front fork (telescopic), rear shock absorber, swingarm, bearings. Wheels Brakes: Wheel removal/installation, tire mounting, brake system (front disc, rear disc), hydraulic system, pads, calipers, master cylinders, bleeding procedure. Electrical System: Wiring diagrams, battery, starter, alternator, lighting (headlight, taillight, indicators), fuses, relays, horn, instrumentation. Bodywork Fittings: Fairings, seat, fuel tank, fenders, mirrors, controls, levers. Diagnostics Troubleshooting: Common problems, symptom analysis, diagnostic codes (if applicable), specific troubleshooting trees for various systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication, spark plug inspection/replacement, air filter cleaning/replacement, brake fluid check. Tune Up: Engine tune-up procedures, idle speed adjustment, EFI system checks. Engine Repair: Complete engine rebuild procedures, top-end and bottom-end repairs. Brake Service: Brake pad replacement, brake fluid flush and bleed, caliper service. Suspension Service: Front fork seal replacement, rear shock absorber inspection. Electrical Repair: Component testing, wiring harness repair, troubleshooting electrical faults. Bodywork Repair: Fairing repair, mounting point checks, panel replacement. Technical Depth Diagnostic Level: Advanced diagnostics, including interpretation of sensor data and ECU functions for EFI systems. Repair Scope: Comprehensive, from routine maintenance to complete engine and component overhauls. Illustrations: Detailed diagrams and step-by-step illustrated procedures. Specifications: Includes all manufacturer specifications, torque values, clearances, and tolerances. Additional Content Scheduled Service: Detailed schedule for all routine maintenance intervals. Tech Service Bulletins: Inclusion of relevant TSBs for the model year, addressing known issues and improvements. Recall Information: Information pertaining to any safety recalls issued for the 2002 Pegaso 650. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if properly converted, enabling quick information retrieval. Print Quality Digital Quality: Depends on the source scan quality; typically aims for high clarity of text and diagrams for professional use. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, four-stroke Displacement: 652 cc (approx.) Bore X Stroke: 100 mm x 83 mm (typical for Rotax 654) Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Estimate: Approx. 48-50 HP @ 6500-7000 RPM (subject to specific market tune) Torque Estimate: Approx. 60-62 Nm @ 5000 RPM (subject to specific market tune) Fuel System Induction: Electronic Fuel Injection (EFI) with single throttle body Fuel Type: Unleaded gasoline Fuel Capacity: Approx. 15-17 Liters (depending on specific sub-model) 🔧 Transmission Standard Type: 5-speed manual Clutch Type: Wet multi-plate, cable-actuated Features Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Length: Approx. 2170 mm Width: Approx. 800 mm Height: Approx. 1300 mm Weights Dry Weight: Approx. 160-165 kg Wet Weight: Approx. 175-180 kg (fully fueled and ready to ride) 🛡️ Safety Features Ratings Crash Test Data: Motorcycle safety ratings are not standardized like automobiles; focus is on rider protection through design and equipment. Active Features Braking System: Dual disc front brake, single disc rear brake, hydraulic actuation. Lighting: Halogen headlight, LED taillight and indicators (typical for the era). Passive Features Frame Structure: Steel tube frame designed for stability and rider confidence. Ergonomics: Comfortable riding position for longer journeys and varied terrain. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, basic indicator lights. Driver Assistance ABS: ABS was an optional feature on some Pegaso 650 models, not standard on all. Connectivity Diagnostics Port: Likely equipped...