🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 2002 Vehicle Type: Motorcycle Product Name: BMW K1200LT 2002 Workshop Service Repair Manual Product Description: COMPLETE official full factory service repair manual for the BMW K1200LT 2002. 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Competitive Analysis Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture. Key Features Touring Focus: Designed for long-distance comfort and amenities. Technology Integration: Advanced electronics for its era, including integrated audio and cruise control. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive factory service and repair procedures. Page Count Estimated Page Count: 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed inspection, disassembly, assembly, and troubleshooting for the K1200LT engine. Fuel System: Fuel injection system, fuel pump, injectors, throttle body, and fuel tank servicing. Ignition System: Ignition coils, spark plugs, ECU control of ignition timing. Transmission: Clutch operation, gearbox disassembly and assembly, shift mechanism. Drivetrain: Shaft drive, final drive unit maintenance and repair. Suspension: Front and rear suspension fork overhaul, shock absorber service, linkage maintenance. Brakes: Hydraulic brake system, ABS (if equipped), brake pad replacement, caliper service, brake fluid replacement. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting system, instrumentation, ECU diagnostics. Cooling System: Radiator, coolant hoses, thermostat, fan, coolant replacement and bleeding. Exhaust System: Exhaust manifold, catalytic converter, muffler inspection and replacement. Frame And Bodywork: Chassis inspection, fairing removal and installation, seat, luggage systems. Wheels And Tires: Tire inspection and replacement, wheel balancing, rim maintenance. Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems. Disassembly Assembly: Detailed procedures for dismantling and reassembling components for servicing. Wiring Diagrams: Complete and color-coded wiring schematics for all electrical systems. Technical Depth Depth: Full factory-level diagnostic and repair procedures. Detail Level: Includes torque specifications, clearances, and alignment procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, printable pages. Binding Type Binding: N/A (Downloadable) Paper Type Paper Quality: N/A (Digital) Searchability Text Searchable: Yes ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke Displacement: 1171 cc (71.7 cu in) Bore X Stroke: 78.8 mm x 75 mm (3.10 in x 2.95 in) Compression Ratio: 11.5:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 100 hp @ 7500 rpm Torque: Approx. 115 Nm (84.8 lb-ft) @ 5500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4 Fuel Type: Unleaded premium gasoline (95 RON recommended) Fluid Specifications Engine Oil Type: SAE 20W-50 API SG or higher, BMW Motorrad recommended oil Engine Oil Capacity: Approx. 4.2 liters (4.4 US qt) with filter change Coolant Type: Ethylene glycol-based coolant (e.g., BMW approved) with anti-corrosion additives 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Features Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive Fluid Specifications Gearbox Oil Type: SAE 80W-90 API GL-4 or GL-5 Gearbox Oil Capacity: Approx. 0.7 liters (0.74 US qt) Final Drive Oil Type: SAE 80W-90 API GL-5 Final Drive Oil Capacity: Approx. 0.25 liters (0.26 US qt) 📐 Dimensions Exterior Length: Approx. 2550 mm (100.4 in) Width: Approx. 1000 mm (39.4 in) (over mirrors) Height: Approx. 1560 mm (61.4 in) (with windshield) Weights Dry Weight: Approx. 326 kg (718.7 lbs) Wet Weight: Approx. 352 kg (776 lbs) (ready to ride) Gross Vehicle Weight Rating: Approx. 530 kg (1168 lbs) Cargo Luggage Capacity: Integrated hard saddlebags and top case with significant storage volume. 🛡️ Safety Features Ratings ABS: Integral ABS II (optional on some models/markets, standard on many 2002 variants) Active Features Braking System: Linked, multi-piston disc brakes front and rear. Lighting: Halogen headlights, integrated turn signals, auxiliary driving lights. Passive Features Ergonomics: Comfortable seating position, adjustable handlebars and windscreen for reduced rider fatigue. Fairing Windscreen: Full fairing with large, adjustable windscreen providing substantial weather protection. 💡 Technology Features Infotainment Audio System: Integrated radio with CD player (often with handlebar controls) and speakers. Driver Assistance Cruise Control: Electronic cruise control system. Connectivity Dashboard Controls: Comprehensive instrument cluster with analog and digital displays for speed, RPM, fuel, gear, and warnings. Features Central Locking: Optional central locking for saddlebags and top case. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually. Major Service Interval: Every 20,000 km (12,000 miles) or biennially, including valve clearance checks. Brake Fluid Change: Every 2 years. Coolant Change: Every 2-3 years or as recommended. Known Issues Common Issue 1: Paralever pivot bearing wear. Common Issue 2: ABS modulator failures or leaks (requires specialized diagnosis). Common Issue 3: Electrical connector corrosion, especially in humid climates. Common Issue 4: Clutch slave cylinder seal leakage. 📚 Vehicle History Brand Heritage Heritage: BMW's long-standing...