🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 2002 Platform: RS Codes Platform Code: RS 👋 Introduction Market Position Description: The 2002 Chrysler Voyager was a popular minivan in the North American market, known for its practicality, spacious interior, and family-oriented features. This service manual caters to owners and independent repair facilities seeking detailed technical information for maintaining and repairing these vehicles. Competitive Analysis Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana, Buick Terraza Key Features Manual Advantages: Instant download access, printable sections, clear diagrams, step-by-step instructions, factory-level detail. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance, Repair, Troubleshooting Secondary Coverage: Diagnostics, Electrical Schematics, Component Overhaul Page Count Estimated Page Count: 1000-2000 Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 3.3L V6 OHV, 3.8L V6 OHV (Naturally Aspirated and Supercharged variants if applicable) Transmission: 4-Speed Automatic (41TE, 42LE, 45RFE) Brakes: Front Disc / Rear Drum, Front Disc / Rear Disc, ABS Systems Suspension: Front MacPherson Struts, Rear Torsion Beam/Independent Suspension, Steering System Electrical: Starting & Charging, Ignition, Lighting, Instruments, Power Accessories, Body Control Modules, Powertrain Control Modules (PCM), HVAC Controls, Audio Systems, Diagnostic Trouble Codes (DTCs), Wiring Diagrams Body And Chassis: Exterior Panels, Doors, Interior Trim, Seats, Glass, Body Hardware, Structural Components HVAC: Air Conditioning System, Heating System, Blower Motor, Controls, Refrigerant Handling Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Belt Inspection & Replacement, Brake Service, Tire Rotation Repair: Engine Overhaul, Transmission Rebuild/Replacement, Brake Caliper/Rotor Service, Suspension Component Replacement (Struts, Ball Joints, Tie Rods), Exhaust System Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair Troubleshooting: Systematic Diagnostic Procedures, Symptom-Based Troubleshooting Charts, Diagnostic Trouble Code (DTC) Interpretation and Resolution Diagnostics: On-Board Diagnostics (OBD-II), Scan Tool Usage, Live Data Interpretation, Component Testing Procedures Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission teardowns and rebuilds. Includes detailed component specifications, torque values, and assembly procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, layered PDFs with searchable text and selectable graphics for clear image reproduction. Printability: Printable pages optimized for standard home or office printers. Allows users to print only necessary sections. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 1: EGA (3.3L V6 OHV) Displacement 1: 3.3 Liters (201 cu in) Horsepower 1: 158 hp @ 4700 rpm (approx.) Torque 1: 190 lb-ft @ 3100 rpm (approx.) Optional Engine Engine Code 2: EON (3.8L V6 OHV) Displacement 2: 3.8 Liters (230 cu in) Horsepower 2: 180 hp @ 4200 rpm (approx.) Torque 2: 230 lb-ft @ 3200 rpm (approx.) Performance Fuel Type: Unleaded Gasoline Fuel System System: Multi-Point Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) 🔧 Transmission Standard Type: 4-Speed Automatic Transaxle Common Code 1: 41TE Common Code 2: 42LE Optional Type: 4-Speed Automatic Transaxle (Heavy Duty/Towing) Common Code 3: 45RFE (often paired with 3.8L engine) Features Fluid Type Standard: ATF+4 (Chrysler Material Standard MS-9602) Fluid Capacity Approx: 7.0 - 8.5 Quarts (depending on model and drain/fill vs. total) 📐 Dimensions Exterior Length: Approximately 188.5 inches Width: Approximately 72.1 inches Height: Approximately 66.9 inches Wheelbase: Approximately 112.1 inches Weights Curb Weight Approx: 4,000 - 4,300 lbs 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (2002 Model Year) NHTSA Passenger Front Impact: 4 Stars (2002 Model Year) IIHS Small Overlap Front: Not Rated (Vehicle Design Pre-dates Current Testing Protocol) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional on some trims Passive Features Airbags Front: Standard Driver and Passenger Frontal Airbags Airbags Side: Optional Side Curtain Airbags (check specific vehicle) 💡 Technology Features Infotainment Audio Options: AM/FM Stereo with Cassette and/or CD Player, Optional Infinity Premium Audio System, Rear Seat Entertainment System (optional on higher trims). Driver Assistance Cruise Control: Standard Connectivity Power Accessories: Power windows, power door locks, power mirrors, remote keyless entry. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first) with synthetic blend or full synthetic oil. Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Spark Plug Replacement: 3.3L/3.8L: Typically 100,000 miles with Iridium spark plugs (check specific plug type). Transmission Fluid Change: Every 60,000 miles under normal driving conditions; more frequently for severe service. Fluid Specifications Engine Oil Viscosity: SAE 5W-30 (API Certified) Coolant Type: Chrysler OAT (Organic Additive Technology) Pink Antifreeze/Coolant (MS-9769) Brake Fluid Type: DOT 3 Known Issues Common Problems 1: Transmission solenoid issues (particularly on 41TE/42LE), power steering pump leaks, rear axle seal leaks, heater core failure, EGR valve clogging. Common Problems 2: Window regulator failures, door lock actuator issues, occasional dashboard warning light illumination due to electrical gremlins. 📚 Vehicle History Brand...