2002 Dodge DR Ram Truck 1500 Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 Year: 2002 Chassis Code: DR Codes Model Code: Ram 1500 👋 Introduction Market Position Segment: Full-size pickup truck Key Competitors 2002: Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra Key Features Strengths: Robust platform, strong engine options, significant towing and payload capacity, distinctive styling Manual Value Proposition: Essential for DIY owners and independent repair shops seeking in-depth technical data to maintain and repair their 2002 Dodge Ram 1500 effectively. 📋 Manual Details Coverage Areas Coverage: Complete Service and Repair Page Count Estimated Pages: 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine: All gasoline engine variants (4.7L V8 Magnum, 5.7L V8 HEMI - though HEMI was phased in late 2002, manual should cover it if applicable) Transmission: Automatic transmissions (42RE, 45RFE, 48RE) and Manual transmissions (NV3500) Drivetrain: 4x2 and 4x4 systems, front and rear axles, differentials, driveshafts Suspension: Front and rear suspension components, shock absorbers, springs, control arms, steering linkage Brakes: Front and rear brake systems (disc/drum or disc/disc), ABS, hydraulic systems Steering: Power steering system, steering column, steering gear/rack and pinion Electrical: Complete electrical system, charging system, starting system, ignition system, lighting, instruments, accessories HVAC: Heating, Ventilation, and Air Conditioning systems Body: Exterior body panels, interior trim, doors, windows, seats, bumpers Restraints: Airbag system, seat belts Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, fault codes, symptom analysis Repair: Component removal, installation, adjustment, overhaul, and rebuild procedures Wiring Diagrams: Detailed electrical schematics for all major systems Specifications: Torque specifications, clearances, fluid capacities, electrical specifications Assembly Disassembly: Step-by-step instructions for taking apart and putting together vehicle components Technical Depth Depth: Comprehensive: from basic maintenance to complex engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Resolution: High-resolution, suitable for printing with clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 4.7L V8 Magnum Engine 1 Code: EER Engine 1 Displacement: 4.7 Liters (287 cubic inches) Engine 1 Configuration: Overhead Valve (OHV), 16-valve Engine 1 Horsepower: 235 hp @ 4500 rpm Engine 1 Torque: 295 lb-ft @ 3200 rpm Optional Engine Engine 2: 5.7L V8 HEMI (introduced late 2002 model year) Engine 2 Code: EPE Engine 2 Displacement: 5.7 Liters (345 cubic inches) Engine 2 Configuration: Overhead Valve (OHV), 16-valve Engine 2 Horsepower: 345 hp @ 5000 rpm Engine 2 Torque: 375 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Pump: In-tank electric fuel pump 🔧 Transmission Standard Transmission Type: 4-speed Automatic (42RE for 4.7L, 45RFE for 4.7L and 5.7L) Optional Transmission Type Manual: 5-speed Manual (NV3500) Features Overdrive: All automatic transmissions feature overdrive (4th gear) Transfer Case: Available 4WD with either part-time manual shift (NV235) or full-time (NV244 with Front Helical limited-slip differential) transfer cases Fluid Specifications Automatic Transmission Fluid: ATF+4 (MS-9602) Manual Transmission Fluid: MS-9224 (90W GL-3) 📐 Dimensions Exterior Wheelbase 130.5: 130.5 inches (3315 mm) Wheelbase 140.5: 140.5 inches (3569 mm) Length Regular Cab: Approx. 200-220 inches (Varies by bed length) Length Extended Cab: Approx. 220-240 inches (Varies by bed length) Cargo Bed Lengths: 6.3 ft (75.9 in) and 8.0 ft (95.8 in) Weights Curb Weight Range: 4,600 - 5,200 lbs (approx.) Gvwr Range: 6,000 - 6,500 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Driver Side Front Impact: 4 Stars (2002 Model Year) NHTSA Passenger Side Front Impact: 4 Stars (2002 Model Year) NHTSA Side Impact Front Passenger: 4 Stars (2002 Model Year) IIHS Frontal Offset: Acceptable (2002 Model Year) Active Features ABS: Standard Anti-lock Braking System (ABS) on all models Traction Control: Optional Traction Control (on select models) Passive Features Airbags: Standard driver and passenger front airbags Seat Belts: Three-point front seat belts, standard rear seat belts 💡 Technology Features Infotainment Audio Options: AM/FM stereo with CD player, cassette player optional; Premium Infinity sound system available. Navigation: No factory navigation system offered in 2002. Driver Assistance Cruise Control: Standard or optional, depending on trim level. Connectivity Power Accessories: Power windows, power door locks, and power mirrors available on higher trim levels. 🔧 Maintenance Service Intervals Oil Change: Every 3,000 to 7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specific recommendations). Tire Rotation: Every 6,000 to 7,500 miles Engine Air Filter: Inspect every 15,000 miles, replace as needed (typically 30,000 miles) Spark Plugs 4.7L: Replace every 100,000 miles (using Champion Copper Plus or equivalent) Spark Plugs 5.7L Hemi: Replace every 100,000 miles (using Champion Platinum Plus or equivalent) Fluid Specifications Engine Oil Capacity 4.7L: 5.0 quarts (4.7 liters) with filter (API SJ or higher, SAE 5W-30 or 5W-40) Engine...
Instrument cluster circuit board issues, leading to gauge failure or erratic behavior.
Transmission Cooler Lines:
Leaking transmission cooler lines, particularly in cold weather.
Ignition Coil Packs:
Premature failure of ignition coil packs on V8 engines.
Rear Main Seal Leaks:
Potential for rear main crankshaft seal leaks on V8 engines.
Radiator Fan Clutch:
Failure of the radiator fan clutch, leading to overheating.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, dating back to the 1930s.
Model Evolution
Third Generation Ram:
The 2002 model year represents the second year of the third generation (2002-2008) Dodge Ram trucks, which featured a significant redesign with a more aggressive exterior and improved interior.
Production
Manufacturing Plant:
St. Louis Assembly Plant, Fenton, Missouri, USA
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
Not applicable for 2002 (the redesigned 2003 Ram won MotorTrend Truck of the Year).
Consumer Reports Reliability:
Reliability ratings varied, with some powertrain components receiving average to below-average marks in early model years of this generation. The manual will help address common concerns.
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