🏷️ Basic Information Identification Make: Harley-Davidson Model Family: Softail Model Variants Covered: FLSTC Heritage Softail Classic, FLSTCI Heritage Softail Classic, FLSTF Fat Boy, FLSTFI Fat Boy, FLSTS Heritage Springer, FXST Softail Standard, FXSTI Softail Standard, FXSTB Night Train, FXSTBI Night Train, FXSTD Softail Deuce, FXSTDI Softail Deuce, FXSTS Springer Softail Model Year: 2002 Codes Chassis Codes: FL, FX Vin Engine Designator: Harley-Davidson typically uses a 17-character VIN. The 8th character often denotes the engine type, but specific Softail models may have variations. This manual would detail these. 👋 Introduction Market Position Target Audience: Harley-Davidson owners, independent repair shops, DIY mechanics, motorcycle enthusiasts. Value Proposition: Provides detailed information to perform maintenance and repairs, saving on dealer labor costs and empowering owners. Competitive Analysis Competitor Manuals: Likely compares favorably to official Harley-Davidson service manuals in terms of content, but offers digital convenience and potentially lower cost. Key Features Content Breadth: Covers a wide range of models within the Softail family for the specific year, including both service and electrical diagnostics. Instructional Method: Emphasizes step-by-step instructions, diagrams, illustrations, and photos for clarity. Diagnostic Tool References: May reference specific diagnostic tools or software required for EFI systems, detailing their usage. 📋 Manual Details Coverage Areas Manual Types Included: Service Manual, Electrical Diagnostics Manual Page Count Total Pages: 940 Manual Type Primary Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Delivery Method: Instant Download Printability: All pages are printable 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, fuel system (carburetor/EFI), ignition system, lubrication, cooling (air-cooled), exhaust system Drivetrain Systems: Clutch, primary drive, transmission (gearbox), final drive (belt drive), wheel bearings, drive belts Chassis Systems: Frame, suspension (forks, rear shocks), steering, brakes (front and rear), wheels, tires, fenders, bodywork, seats Electrical Systems: Starting system, charging system (alternator, stator, regulator/rectifier), battery, ignition system, lighting (headlights, taillights, signals), instruments, gauges, switches, wiring diagrams, TSM/HFSM (Turn Signal Module/Handheld Fault Finder Module), engine management systems (ECM/VCM), EFI components Fuel System Detail: Covers carburetor identification, adjustment, disassembly, cleaning, and rebuilding; EFI system components (injectors, fuel pump, pressure regulator, sensors), diagnostics, and troubleshooting. Ignition System Detail: Includes ignition module, coil, spark plug selection and service, timing adjustments (if applicable to specific models/systems covered). Procedures Included Maintenance Procedures: Routine maintenance checks, lubrication intervals, filter replacement (oil, air), spark plug service, brake fluid flush, belt tension adjustment, tire pressure checks Repair Procedures: Engine rebuilds, transmission overhaul, brake caliper service, suspension fork seal replacement, electrical component troubleshooting and replacement, body panel removal and installation, clutch adjustment and replacement Diagnostic Procedures: Troubleshooting common problems, fault code reading (if applicable via diagnostic tools described), circuit testing, component testing, diagnostic flowcharts Wheel And Tire Service: Includes procedures for tire removal/installation, wheel balancing, spoke tensioning (if applicable), and wheel bearing replacement. Frame And Suspension Service: Covers fork disassembly, seal replacement, fluid changes, shock absorber inspection and replacement, and frame integrity checks. Technical Depth Diagnostic Capabilities: Detailed troubleshooting guides for electrical and mechanical issues, including symptom-based diagnostics and component-specific tests. Rebuild Instructions: Comprehensive instructions for complete engine, transmission, and driveline rebuilds, including torque specifications and clearances. Diagrams And Illustrations: Extensive use of detailed diagrams, exploded views, schematics, and photographs to illustrate procedures and components. Wiring Diagrams Detail: Extremely detailed wiring diagrams for all electrical circuits, color-coded and with component identification, essential for electrical diagnostics. Troubleshooting Methodology: Employs a systematic approach to troubleshooting, often using flowcharts and step-by-step diagnostic trees to isolate problems. 📊 Manual Specifications File Format PDF Quality: Assumed to be high-resolution for clear viewing and printing. Searchability: PDF format typically allows for text searching, enhancing usability. Print Quality Printability Notes: User can print individual pages or the entire manual as needed. Binding Type Binding Type Digital: N/A (Digital PDF) Paper Type Paper Type Digital: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled V-Twin (Evolution or Twin Cam 88 depending on specific model variant, though 2002 Softails are primarily Twin Cam 88 based) Engine Displacement: Typically 1450cc (88 cubic inches) for Twin Cam 88 engines. Some models might have had Evolution engines earlier, but this set focuses on 2002. The manual will detail specific engine codes. Engine Variants: Includes EFI (Electronic Fuel Injection) and Carbureted versions of the Twin Cam 88 engine. Performance Horsepower: Approx. 60-65 HP (manufacturer's estimate, actual may vary). Specific figures would be in the manual. Torque: Approx. 70-75 lb-ft (manufacturer's estimate, actual may vary). Specific figures would be in the manual. Fuel System Fuel Delivery: Carburetor (e.g., Keihin CV) or Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, typically 91-93 octane (RON+MON)/91 AKI. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, manual Optional Optional Transmissions: N/A for this model year and family, all were 5-speed manual. Features Primary Drive: Double-row, single-direction, chain drive...