🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2002 Codes Generation: Second Generation (JE/KM) 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families, individuals seeking versatile and affordable transportation with light off-road capability. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Suzuki Vitara. Key Features Design Philosophy: Rugged yet comfortable, offering a blend of SUV practicality with car-like driving dynamics. Powertrain Options: Available with robust gasoline engines and both FWD and AWD configurations. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital Download (likely PDF) Page Count Page Count: Estimated 1000+ pages (typical for comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, timing system, cooling system, lubrication system, fuel delivery, emissions control systems. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, Engine Control Unit (ECU) diagnostics, wiring diagrams. Transmission Manual: Clutch system, manual transmission assembly, disassembly, repair, gear shifting mechanisms. Transmission Automatic: Automatic transmission assembly, disassembly, repair, torque converter, valve body, hydraulic controls, transmission fluid, electronic controls. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, transfer case, drive shafts, CV joints, differentials, hub bearings. Suspension: Front suspension (MacPherson struts, control arms, ball joints, sway bars), rear suspension (multi-link, trailing arms, shocks, springs), alignment specifications. Steering: Power steering system (hydraulic pump, steering rack, tie rods, power steering fluid), steering column. Brakes: Front and rear brake systems (disc brakes), brake calipers, rotors, pads, brake lines, master cylinder, brake fluid, ABS system (Anti-lock Braking System) diagnostics and components. Body And Chassis: Chassis construction, body panels, doors, hood, tailgate, glass, interior trim, body seals, rust prevention. Electrical System: Lighting system (headlights, taillights, interior lights), power windows, power locks, mirrors, horn, wipers, washer system, fuse box diagrams, relay assignments, body control module (BCM). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, fuel pressure regulator, evaporative emission control (EVAP) system. Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, passive safety components, diagnostics. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, spark plug replacement, belt inspections and replacement. Diagnostics: Troubleshooting guides for common issues, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings, use of scan tools. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major vehicle systems. Component Testing: Testing procedures for electrical components, sensors, actuators, and mechanical parts using multimeters, oscilloscopes, and specialized tools. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle circuits, including component locations and wire colors. Specifications: Torque specifications for fasteners, fluid capacities, pressure specifications, alignment data, component tolerances. Troubleshooting Guides: Detailed guides to diagnose and resolve common problems encountered with the Sportage. Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics, suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Printability: Printable pages for hands-on use in a workshop environment. Print Quality Image Resolution: High resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G4CP (for 2.0L), FE3 (for 2.7L) Displacement Liters: 2.0 L / 2.7 L Configuration: Inline-4 Cylinder / V6 Valvetrain: DOHC, 16 Valves (2.0L); DOHC, 24 Valves (2.7L) Performance Horsepower Ps Approx: 134-140 PS (2.0L) / 173 PS (2.7L) Torque Nm Approx: 180-190 Nm (2.0L) / 240 Nm (2.7L) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emission Controls: Catalytic Converter, Oxygen Sensors, EVAP System 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with electronically controlled transfer case. 📐 Dimensions Exterior Length Mm: 4340 mm Width Mm: 1795 mm Height Mm: 1700 mm Wheelbase Mm: 2630 mm Ground Clearance Mm: Approx. 195 mm Weights Curb Weight Kg: 1550 - 1700 kg (depending on configuration) Gross Vehicle Weight Rating Kg: Approx. 2100 kg 🛡️ Safety Features Ratings NHTSA Front Impact: Not widely published, likely performed well for its era. IIHS Side Impact: Not widely published, likely performed well for its era. Active Features ABS: Standard on most trims Traction Control: Optional on some AWD models Electronic Stability Control: Not commonly available on this generation Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: 3-point front and rear seatbelts with pretensioners. Rollover Protection: Reinforced body structure. 💡 Technology Features Infotainment Audio System: Aftermarket stereo systems were common. Factory units typically featured AM/FM radio, CD player, and cassette player (optional). Climate Control: Manual climate control with rotary knobs...
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, transfer case, drive shafts, CV joints, differentials, hub bearings.
Suspension:
Front suspension (MacPherson struts, control arms, ball joints, sway bars), rear suspension (multi-link, trailing arms, shocks, springs), alignment specifications.
Steering:
Power steering system (hydraulic pump, steering rack, tie rods, power steering fluid), steering column.
Brakes:
Front and rear brake systems (disc brakes), brake calipers, rotors, pads, brake lines, master cylinder, brake fluid, ABS system (Anti-lock Braking System) diagnostics and components.
Body And Chassis:
Chassis construction, body panels, doors, hood, tailgate, glass, interior trim, body seals, rust prevention.
Electrical System:
Lighting system (headlights, taillights, interior lights), power windows, power locks, mirrors, horn, wipers, washer system, fuse box diagrams, relay assignments, body control module (BCM).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module.
Rust formation, especially on wheel arches, rocker panels, and tailgate.
📚 Vehicle History
Brand Heritage
Kia Motors:
Founded in 1944, Kia is one of South Korea's oldest automobile manufacturers, known for its value and growing global presence.
Model Evolution
First Generation:
Introduced in 1997 (pre-dating the 2002 model year covered by the manual).
Second Generation:
Launched globally around 2004, the 2002 model falls into the tail end or late production of the first generation, but this manual specifically targets the 2002 model year, which could be a transitional year or a specific regional variant before the full second-gen rollout. (Manual is for 2002, which is technically the first generation Sportage.)
Production
Manufacturing Location:
South Korea (Kia's main manufacturing base)
Production Years:
1997-2004 (First Generation)
🏆 Awards & Recognition
Recognitions
Segment Awards:
The first-generation Sportage was often recognized for its value proposition and affordability within the compact SUV segment during its production run.
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