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Mazda PROTEGE Complete Workshop Repair Manual 2002

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Codes Chassis Code Series: BJ 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY enthusiasts, independent repair shops, budget-conscious owners Competitive Analysis Key Competitors 2002: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra Key Features Manual Advantage: Empowers users to perform their own maintenance and repairs, saving significant labor costs. Content Focus: Practical, step-by-step instructions with clear diagrams, essential for effective DIY work. 📋 Manual Details Coverage Areas Primary Coverage: All US, Canadian, and International Market Protege Models Trim Levels: DX, LX, ES, SP20, Mazdaspeed Protege (where applicable for 2002) Page Count Estimated Page Count: 2000+ Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (FS-DE, YF-DE, LF-DE), Transmission (Manual & Automatic), Drivetrain, Exhaust Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear) Electrical: Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, Instrumentation, Audio System, Power Accessories Body: Body Panels, Doors, Windows, Mirrors, Seats, Trim, Climate Control System, HVAC Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups Repair: Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair Diagnostics: Troubleshooting guides, Symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution Technical Depth Depth: Comprehensive rebuild procedures, detailed specifications, torque values, diagnostic flowcharts, wiring schematics 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution, clear diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: 2.0L DOHC 16-Valve Inline 4-Cylinder Engine Displacement Cc: 1991 Performance Horsepower Ps Rpm: 126 hp @ 6000 rpm (approximate, varies by market/emission standards) Torque Nm Rpm: 136 Nm @ 4500 rpm (approximate, varies by market/emission standards) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Other Engine Options Engine Code Sp20: YF-DE Engine Type Sp20: 2.0L DOHC 16-Valve SOHC (later models, initial SP20 had DOHC FS-DE variant) Engine Code Australia: LF-DE (1.8L variant) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (with electronically controlled overdrive) Features Automatic Features: Sport mode (on some trims) Fluid Specifications Manual Transmission Fluid Type: API GL-4 SAE 75W-90 (check manual for specific Mazda spec) Automatic Transmission Fluid Type: Mazda ATF JWS3317 or equivalent (check manual for specific Mazda spec) 📐 Dimensions Exterior Length Mm: 4415 Width Mm: 1710 Height Mm: 1420 Wheelbase Mm: 2610 Weights Curb Weight Kg: 1200-1250 (approximate, varies by trim and equipment) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: 5 Stars (for specific configurations) NHTSA Front Passenger Impact: 5 Stars (for specific configurations) Active Features ABS: Available (standard on ES and SP20 trims) Traction Control: Available (on specific trims) Passive Features Airbags Front: Driver and Passenger Frontal Airbags Seatbelts: 3-point front and rear seatbelts, pretensioners Child Seat Anchors: LATCH system (available on specific models) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional premium sound system. Climate Control: Manual or Automatic Climate Control (depending on trim level). Driver Assistance Cruise Control: Standard on most trims Connectivity Usb Aux Input: Not standard, aftermarket installation required. 🔧 Maintenance Service Intervals Oil Change Interval Km Months: 7,500 km or 6 months (whichever comes first, using synthetic oil) Air Filter Replacement Km: 30,000 km Spark Plug Replacement Km: 100,000 km (Platinum or Iridium) Fluid Specifications Engine Oil Type: API SM/SN or ILSAC GF-4/GF-5 SAE 5W-30 (check manual for specific viscosity and certification) Coolant Type: Mazda FL22 Long Life Antifreeze/Coolant (or equivalent ethylene glycol-based with corrosion inhibitors) Brake Fluid Type: DOT 3 Known Issues Common Problem 1: Ignition coil failure (leading to misfires). Common Problem 2: Catalytic converter failure (often due to other engine issues). Common Problem 3: Rust on wheel wells and rocker panels (especially in rust-belt regions). Common Problem 4: Clutch wear (on manual transmission models). 📚 Vehicle History Brand Heritage Mazda Philosophy: Jinba Ittai ('horse and rider as one'), emphasizing driver engagement and handling. Model Evolution Generation: Third Generation Protege (BJ Chassis, 1998-2003) Year Specific Updates 2002: Minor cosmetic updates, potential feature adjustments based on market. Production Manufacturing Locations: Japan, Mexico (for North American market) 🏆 Awards & Recognition Recognitions Consumer Reports Rating: Generally moderate to good reliability ratings during its production run (refer to specific year reports for precise data).
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Sku: 378218
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Mazda PROTEGE Complete Workshop Repair Manual 2002
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Year:
2002
Codes
Chassis Code Series:
BJ
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY enthusiasts, independent repair shops, budget-conscious owners
Competitive Analysis
Key Competitors 2002:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra
Key Features
Manual Advantage:
Empowers users to perform their own maintenance and repairs, saving significant labor costs.
Content Focus:
Practical, step-by-step instructions with clear diagrams, essential for effective DIY work.
📋 Manual Details
Coverage Areas
Primary Coverage:
All US, Canadian, and International Market Protege Models
Trim Levels:
DX, LX, ES, SP20, Mazdaspeed Protege (where applicable for 2002)
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (FS-DE, YF-DE, LF-DE), Transmission (Manual & Automatic), Drivetrain, Exhaust
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear)
Electrical:
Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, Instrumentation, Audio System, Power Accessories
Body:
Body Panels, Doors, Windows, Mirrors, Seats, Trim, Climate Control System, HVAC
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups
Repair:
Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Diagnostics:
Troubleshooting guides, Symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution
Technical Depth
Depth:
Comprehensive rebuild procedures, detailed specifications, torque values, diagnostic flowcharts, wiring schematics
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FS-DE
Engine Type:
2.0L DOHC 16-Valve Inline 4-Cylinder
Engine Displacement Cc:
1991
Performance
Horsepower Ps Rpm:
126 hp @ 6000 rpm (approximate, varies by market/emission standards)
Torque Nm Rpm:
136 Nm @ 4500 rpm (approximate, varies by market/emission standards)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Other Engine Options
Engine Code Sp20:
YF-DE
Engine Type Sp20:
2.0L DOHC 16-Valve SOHC (later models, initial SP20 had DOHC FS-DE variant)
Engine Code Australia:
LF-DE (1.8L variant)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (with electronically controlled overdrive)
Features
Automatic Features:
Sport mode (on some trims)
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 (check manual for specific Mazda spec)
Automatic Transmission Fluid Type:
Mazda ATF JWS3317 or equivalent (check manual for specific Mazda spec)
📐 Dimensions
Exterior
Length Mm:
4415
Width Mm:
1710
Height Mm:
1420
Wheelbase Mm:
2610
Weights
Curb Weight Kg:
1200-1250 (approximate, varies by trim and equipment)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5 Stars (for specific configurations)
NHTSA Front Passenger Impact:
5 Stars (for specific configurations)
Active Features
ABS:
Available (standard on ES and SP20 trims)
Traction Control:
Available (on specific trims)
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners
Child Seat Anchors:
LATCH system (available on specific models)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium sound system.
Climate Control:
Manual or Automatic Climate Control (depending on trim level).
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Usb Aux Input:
Not standard, aftermarket installation required.
🔧 Maintenance
Service Intervals
Oil Change Interval Km Months:
7,500 km or 6 months (whichever comes first, using synthetic oil)
Air Filter Replacement Km:
30,000 km
Spark Plug Replacement Km:
100,000 km (Platinum or Iridium)
Fluid Specifications
Engine Oil Type:
API SM/SN or ILSAC GF-4/GF-5 SAE 5W-30 (check manual for specific viscosity and certification)
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent ethylene glycol-based with corrosion inhibitors)
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Ignition coil failure (leading to misfires).
Common Problem 2:
Catalytic converter failure (often due to other engine issues).
Common Problem 3:
Rust on wheel wells and rocker panels (especially in rust-belt regions).
Common Problem 4:
Clutch wear (on manual transmission models).
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba Ittai ('horse and rider as one'), emphasizing driver engagement and handling.
Model Evolution
Generation:
Third Generation Protege (BJ Chassis, 1998-2003)
Year Specific Updates 2002:
Minor cosmetic updates, potential feature adjustments based on market.
Production
Manufacturing Locations:
Japan, Mexico (for North American market)
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Generally moderate to good reliability ratings during its production run (refer to specific year reports for precise data).
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