🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Codes Chassis Code: BJ 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience: DIY mechanics, independent repair shops, Mazda enthusiasts Competitive Analysis Competitors 2002: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Key Features Manual Advantage: Official factory data ensures accuracy and completeness, crucial for proper repair and maintenance. Software format allows for easy searching and navigation. 📋 Manual Details Coverage Areas General Coverage: Complete service and repair for the 2002 Mazda Protege Trim Levels Covered: DX, LX, ES, MP3, Mazdaspeed (Note: Mazdaspeed specific data may be limited unless this is a specific Mazdaspeed manual) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Official Factory Service Manual (Digital Software) Language Language: English Format Format: Software (likely CD-ROM or downloadable application) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine control system (ECU), fuel injection, ignition system, cooling system, lubrication system, exhaust system, emissions control Transmission: Manual and Automatic Transaxle: clutch, gearbox, torque converter, hydraulic controls, electronic controls, gear shifting, driveline components Brakes: Front and rear brake systems, ABS, parking brake, hydraulic components, brake pad/rotor replacement, bleeding procedures Suspension: Front and rear suspension systems, struts, shocks, springs, control arms, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, power steering pump, fluid specifications Electrical: Charging system, starting system, lighting, wipers, horn, power windows, power locks, dashboard instruments, body control module (BCM), wiring diagrams HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, blower motor Body: Exterior body panels, doors, hood, trunk, bumpers, interior trim, seat removal, glass replacement Diagnostics: Diagnostic trouble codes (DTCs), troubleshooting charts, symptom-based diagnostics, scan tool usage Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections/replacement Repair: Component removal, installation, adjustment, and replacement for all major systems Troubleshooting: Systematic diagnostic procedures to identify and resolve common and uncommon faults Engine Rebuild: Includes detailed procedures for engine disassembly, inspection, measurement, component replacement (pistons, rings, bearings, valves), and reassembly. Transmission Overhaul: Comprehensive instructions for manual and automatic transmission overhaul, including clutch pack replacement, seal replacements, and valve body servicing. Technical Depth Depth: Comprehensive, covering from basic routine maintenance to advanced diagnostics and major component overhauls. Includes detailed step-by-step instructions with torque specifications and clearances. Diagnostic Tools: Guidance on using OBD-II scanners, multimeter usage for electrical diagnostics, and specific diagnostic procedures for various sensor inputs and outputs. 📊 Manual Specifications File Format Software Requirements: Requires a compatible operating system (e.g., Windows XP/Vista/7) and sufficient disk space for installation. Searchability: Fully searchable text allows for quick location of specific procedures, part numbers, and specifications. Print Quality Digital Clarity: High-resolution, vector-based diagrams and text for crisp readability. Searchable text functionality is a key benefit of the software format. Binding Type Binding Type: N/A (Software format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code Base: FS-DE (2.0L DOHC) Engine Displacement: 1991 cc (2.0 Liters) Engine Configuration: Inline 4-cylinder, DOHC, 16-valve Horsepower Hp: 130 hp @ 6000 rpm (approx.) Torque Lb Ft: 135 lb-ft @ 4500 rpm (approx.) Performance Fuel Type: Unleaded Gasoline Compression Ratio: 9.0:1 (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SMPI) Fuel Octane Rating: 87 Octane (Minimum) Other Engines Engine Options: ZB-DE (1.6L SOHC) for base models, FS-ZE (2.0L DOHC, higher output, typically for Mazdaspeed models - though less common for 2002 standard Protege) Engine Configuration Bore X Stroke: 83.1 mm x 92.0 mm (approx.) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transaxle Optional Optional Transmission: 4-Speed Automatic Transaxle Features Transmission Fluid Type: Refer to manual for specific Mazda ATF type (e.g., M-III or M-V equivalent) Clutch Type: Dry, single plate, hydraulically operated diaphragm spring clutch (Manual) 📐 Dimensions Exterior Length In: 174.7 inches Width In: 67.7 inches Height In: 56.1 inches Wheelbase In: 102.8 inches Front Overhang In: 35.3 inches Rear Overhang In: 36.1 inches Weights Curb Weight Lbs: 2700 - 2850 lbs (depending on trim and transmission) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: Good (for 2002 model year when tested) NHTSA Front Passenger Impact: Good (for 2002 model year when tested) Active Features ABS: Available on select trims Passive Features Airbags: Driver and front passenger airbags standard Seatbelts: Three-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player (optional cassette), 4 or 6 speaker system Climate Control: Manual or automatic climate control (optional) Driver Assistance Cruise Control: Available on higher trim levels Connectivity Power Accessories: Power windows, power door locks, remote keyless entry (optional) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6-12 months (refer to manual for specific conditions) Air Filter Replacement: Every 15,000-30,000 miles (inspect more frequently) Spark Plug Replacement: Every 30,000-60,000 miles (depending on spark...