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Aprilia Atlantic Sprint 125 200 250 500 Service Repair Workshop Manual 2002 Onwards

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Model Variants: 125, 200, 250, 500 Model Years Covered: 2002 onwards Vehicle Type: Maxi-scooter Codes Engine Code Prefix 125: M352M (Rotax 125) Engine Code Prefix 200: M511M (Rotax 200) Engine Code Prefix 250: M461M (Rotax 250) Engine Code Prefix 500: M357M (Rotax 500) 👋 Introduction Market Position Positioning: The Aprilia Atlantic Sprint series was positioned as a premium maxi-scooter, blending sporty performance with long-distance comfort and practicality, competing against models from Yamaha, Suzuki, and Kymco in its displacement classes. Competitive Analysis Competitors 125Cc: Yamaha X-Max 125, Suzuki Burgman 125, Kymco Xciting 125i Competitors 250Cc: Yamaha X-Max 250, Suzuki Burgman 250, Kymco Xciting 250i Competitors 500Cc: Yamaha TMAX 500, Suzuki Burgman 400/650, Kymco Xciting 500i Key Features Design Philosophy: Sporty handling derived from Aprilia's motorcycle heritage, coupled with a comfortable, aerodynamic riding position and practical storage solutions. Engine Variants: A range of Piaggio/Rotax-derived liquid-cooled engines offering varying performance levels to suit commuting and touring needs. Chassis Design: Steel trellis frame for rigidity, large diameter telescopic front forks, and twin rear shock absorbers contributing to stable handling. 📋 Manual Details Coverage Areas Coverage: Comprehensive A-Z repairs for all Atlantic Sprint models (125, 200, 250, 500) from 2002 onwards. Page Count Estimated Page Count: Approximately 300-500 pages (estimated based on typical workshop manual size for multi-model coverage). Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF, typically) 📖 Manual Coverage Systems Covered Engine: Detailed diagrams, overhaul procedures, component identification, troubleshooting, and specifications for 125cc, 200cc, 250cc, and 500cc Rotax engines. Fuel System: Carburetor (125/200) and Fuel Injection (250/500) system diagnosis, adjustment, and repair, including fuel pump, injectors, and sensors. Ignition System: CDI, spark plugs, ignition coils, timing adjustments, and troubleshooting. Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission) maintenance, belt replacement, clutch and variator servicing, gearbox lubrication, and final drive. Braking System: Hydraulic disc brake systems (front and rear), brake pad replacement, caliper service, bleeding procedures, and ABS system troubleshooting (if applicable). Suspension: Front telescopic forks (including seal replacement, oil levels, and spring rates) and rear shock absorber servicing and adjustment. Electrical System: Wiring diagrams for all models, battery maintenance, starter motor, alternator, lighting systems, fuses, relays, and diagnostic procedures. Cooling System: Liquid cooling system maintenance, radiator, water pump, thermostat, coolant types, and bleeding procedures. Frame Chassis: Frame inspection, bodywork removal and installation, fairings, seat, handlebars, and steering assembly. Wheels Tires: Wheel bearing maintenance, tire pressure specifications, tire replacement procedures, and rim specifications. Control Systems: Throttle cables, brake levers, and switchgear maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, chain/belt adjustment, and lubrication points. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues across all vehicle systems. Engine Overhaul: Piston replacement, cylinder head service, valve adjustments, crankshaft and connecting rod inspection, and gasket replacement. Transmission Repair: CVT belt replacement, clutch assembly overhaul, variator service, and transmission fluid changes. Brake System Repair: Brake pad replacement, caliper piston service, hydraulic line replacement, and brake fluid flushing. Suspension Rebuild: Front fork seal replacement, fork oil level and viscosity adjustments, rear shock absorber servicing. Electrical Diagnostics: Wiring diagram interpretation, fault code reading (if applicable), component testing, and electrical system repair. Bodywork Repair: Fairing removal/installation, panel replacement, and accessory mounting. Technical Depth Depth: Complete workshop level, covering everything from basic maintenance to in-depth engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF (typically) Searchability: Searchable text for quick information retrieval. Printability: Printable pages for on-hand reference. Print Quality Quality: High-resolution diagrams and text for clarity. Binding Type Binding: N/A (Digital format) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type 125: Rotax 125cc, 4-stroke, liquid-cooled, 4-valve, SOHC Engine Type 200: Rotax 200cc, 4-stroke, liquid-cooled, 4-valve, SOHC Engine Type 250: Rotax 250cc, 4-stroke, liquid-cooled, 4-valve, SOHC Engine Type 500: Rotax 460cc (approx.), 4-stroke, liquid-cooled, 4-valve, SOHC Performance Bore X Stroke 125: 57 mm x 48.6 mm (approx.) Bore X Stroke 250: 72 mm x 60 mm (approx.) Bore X Stroke 500: 92 mm x 69 mm (approx.) Power Output 125: Approx. 15 hp (11 kW) @ 9,000 rpm Power Output 250: Approx. 22 hp (16.5 kW) @ 8,000 rpm Power Output 500: Approx. 40 hp (30 kW) @ 7,500 rpm Torque Output 500: Approx. 45 Nm @ 5,500 rpm Fuel System Fuel Delivery 125 200: Carburetor (e.g., Dell'Orto PHBH 28) Fuel Delivery 250 500: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Capacity: Approx. 14 liters 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Features Clutch: Automatic centrifugal clutch Final Drive: Gear drive (via gearbox) 📐 Dimensions Exterior Length: Approx. 2,150 mm Width: Approx. 770 mm Height: Approx. 1,410 mm (seat height varies by model) Weights Dry Weight 125: Approx. 160 kg Dry Weight 250: Approx....
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Aprilia Atlantic Sprint 125 200 250 500 Service Repair Workshop Manual 2002 Onwards
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint
Model Variants:
125, 200, 250, 500
Model Years Covered:
2002 onwards
Vehicle Type:
Maxi-scooter
Codes
Engine Code Prefix 125:
M352M (Rotax 125)
Engine Code Prefix 200:
M511M (Rotax 200)
Engine Code Prefix 250:
M461M (Rotax 250)
Engine Code Prefix 500:
M357M (Rotax 500)
👋 Introduction
Market Position
Positioning:
The Aprilia Atlantic Sprint series was positioned as a premium maxi-scooter, blending sporty performance with long-distance comfort and practicality, competing against models from Yamaha, Suzuki, and Kymco in its displacement classes.
Competitive Analysis
Competitors 125Cc:
Yamaha X-Max 125, Suzuki Burgman 125, Kymco Xciting 125i
Competitors 250Cc:
Yamaha X-Max 250, Suzuki Burgman 250, Kymco Xciting 250i
Competitors 500Cc:
Yamaha TMAX 500, Suzuki Burgman 400/650, Kymco Xciting 500i
Key Features
Design Philosophy:
Sporty handling derived from Aprilia's motorcycle heritage, coupled with a comfortable, aerodynamic riding position and practical storage solutions.
Engine Variants:
A range of Piaggio/Rotax-derived liquid-cooled engines offering varying performance levels to suit commuting and touring needs.
Chassis Design:
Steel trellis frame for rigidity, large diameter telescopic front forks, and twin rear shock absorbers contributing to stable handling.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive A-Z repairs for all Atlantic Sprint models (125, 200, 250, 500) from 2002 onwards.
Page Count
Estimated Page Count:
Approximately 300-500 pages (estimated based on typical workshop manual size for multi-model coverage).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF, typically)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagrams, overhaul procedures, component identification, troubleshooting, and specifications for 125cc, 200cc, 250cc, and 500cc Rotax engines.
Fuel System:
Carburetor (125/200) and Fuel Injection (250/500) system diagnosis, adjustment, and repair, including fuel pump, injectors, and sensors.
Ignition System:
CDI, spark plugs, ignition coils, timing adjustments, and troubleshooting.
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission) maintenance, belt replacement, clutch and variator servicing, gearbox lubrication, and final drive.
Braking System:
Hydraulic disc brake systems (front and rear), brake pad replacement, caliper service, bleeding procedures, and ABS system troubleshooting (if applicable).
Suspension:
Front telescopic forks (including seal replacement, oil levels, and spring rates) and rear shock absorber servicing and adjustment.
Electrical System:
Wiring diagrams for all models, battery maintenance, starter motor, alternator, lighting systems, fuses, relays, and diagnostic procedures.
Cooling System:
Liquid cooling system maintenance, radiator, water pump, thermostat, coolant types, and bleeding procedures.
Frame Chassis:
Frame inspection, bodywork removal and installation, fairings, seat, handlebars, and steering assembly.
Wheels Tires:
Wheel bearing maintenance, tire pressure specifications, tire replacement procedures, and rim specifications.
Control Systems:
Throttle cables, brake levers, and switchgear maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, chain/belt adjustment, and lubrication points.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues across all vehicle systems.
Engine Overhaul:
Piston replacement, cylinder head service, valve adjustments, crankshaft and connecting rod inspection, and gasket replacement.
Transmission Repair:
CVT belt replacement, clutch assembly overhaul, variator service, and transmission fluid changes.
Brake System Repair:
Brake pad replacement, caliper piston service, hydraulic line replacement, and brake fluid flushing.
Suspension Rebuild:
Front fork seal replacement, fork oil level and viscosity adjustments, rear shock absorber servicing.
Electrical Diagnostics:
Wiring diagram interpretation, fault code reading (if applicable), component testing, and electrical system repair.
Bodywork Repair:
Fairing removal/installation, panel replacement, and accessory mounting.
Technical Depth
Depth:
Complete workshop level, covering everything from basic maintenance to in-depth engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (typically)
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for on-hand reference.
Print Quality
Quality:
High-resolution diagrams and text for clarity.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
Rotax 125cc, 4-stroke, liquid-cooled, 4-valve, SOHC
Engine Type 200:
Rotax 200cc, 4-stroke, liquid-cooled, 4-valve, SOHC
Engine Type 250:
Rotax 250cc, 4-stroke, liquid-cooled, 4-valve, SOHC
Engine Type 500:
Rotax 460cc (approx.), 4-stroke, liquid-cooled, 4-valve, SOHC
Performance
Bore X Stroke 125:
57 mm x 48.6 mm (approx.)
Bore X Stroke 250:
72 mm x 60 mm (approx.)
Bore X Stroke 500:
92 mm x 69 mm (approx.)
Power Output 125:
Approx. 15 hp (11 kW) @ 9,000 rpm
Power Output 250:
Approx. 22 hp (16.5 kW) @ 8,000 rpm
Power Output 500:
Approx. 40 hp (30 kW) @ 7,500 rpm
Torque Output 500:
Approx. 45 Nm @ 5,500 rpm
Fuel System
Fuel Delivery 125 200:
Carburetor (e.g., Dell'Orto PHBH 28)
Fuel Delivery 250 500:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approx. 14 liters
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Features
Clutch:
Automatic centrifugal clutch
Final Drive:
Gear drive (via gearbox)
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm
Width:
Approx. 770 mm
Height:
Approx. 1,410 mm (seat height varies by model)
Weights
Dry Weight 125:
Approx. 160 kg
Dry Weight 250:
Approx. 175 kg
Dry Weight 500:
Approx. 185 kg
Gross Vehicle Weight Rating Gvwr:
Typically around 340-360 kg (check specific model).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles/scooters in the same way as cars; focus is on design safety features.
Active Features
Braking System:
Disc brakes front and rear; some models may offer optional ABS.
Lighting:
Halogen headlights, LED taillights/indicators on later models.
Passive Features
Frame:
Steel trellis frame for rigidity and impact absorption.
Bodywork:
Aerodynamic fairings designed to deflect wind and debris.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog/digital combination with speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some variants, providing enhanced braking control.
Connectivity
Charging:
12V accessory socket for charging devices (typically).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually (refer to manual for exact specifications).
Air Filter Maintenance:
Inspect every 5,000 km, clean/replace as needed (depending on type - foam or paper).
Spark Plug Replacement:
Typically every 10,000-15,000 km (specific type and gap in manual).
Cv Belt Inspection Replacement:
Inspect every 10,000 km, replace typically around 20,000-30,000 km (critical wear item).
Valve Clearance Check:
Typically around 10,000-20,000 km (crucial for engine performance and longevity).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG/SH/SJ or higher (JASO MA certified for wet clutch compatibility) - specific grade in manual.
Engine Oil Capacity 125:
Approx. 1.3 - 1.5 liters (with filter change, refer to manual).
Engine Oil Capacity 500:
Approx. 1.7 - 1.9 liters (with filter change, refer to manual).
Coolant Type:
Ethylene glycol based antifreeze coolant (e.g., Motorex M3.0 or equivalent).
Brake Fluid Type:
DOT 4 (or DOT 3 for older models/specific circuits - check manual).
Known Issues
Common Wear Items:
CVT belt wear, front fork seals, brake pads, and starter motor reliability can be points of attention.
Electrical Connections:
Corrosion in electrical connectors can lead to intermittent faults if not maintained.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance-oriented street bikes, known for its innovative engineering and sporty design.
Model Evolution
Introduction:
The Atlantic Sprint line was introduced to compete in the growing maxi-scooter market, offering a more substantial and capable alternative to smaller scooters.
Engine Development:
The range utilized Piaggio Group's (Rotax) well-regarded engines, which were known for their reliability and performance characteristics across various displacements.
Production
Manufacturing Location:
Italy
Production Years:
The '2002 Onwards' designation indicates its production spanned from the early 2000s through subsequent model updates and variations.
🏆 Awards & Recognition
Recognitions
Awards:
No specific widely publicized awards are typically associated with this model series, but it received positive reviews for its blend of performance and comfort within the maxi-scooter segment.
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