🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine: 2.2i 16V Codes Engine Code Designation: EW12J4 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals requiring versatile passenger and cargo space Competitive Analysis Key Competitors: Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Renault Espace, Chrysler Voyager Key Features Manual Value Proposition: Enables DIY repairs and maintenance, saving costs and providing direct control over vehicle upkeep, offering factory-level information for accuracy. Vehicle Key Features: Spacious interior, flexible seating configurations, comfortable ride, family-oriented design 📋 Manual Details Coverage Areas Vehicle Model Year: 2002 Engine Variant: 2.2i 16V (EW12J4) Trim Levels: All specified for 2002 2.2i 16V models Specific Submodels: All configurations of the 2002 Peugeot 806 equipped with the 2.2i 16V engine. Page Count Estimated Page Count: Comprehensive, exact count not specified but implies full factory manual Manual Type Type: Complete Official Full Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual, automatic), Drivetrain (CV joints, axles) Chassis: Suspension (front, rear), Steering, Brakes (hydraulic, ABS, handbrake), Wheels and Tires Electrical: Wiring Diagrams, Lighting, Instruments, Fuses, Relays, Body Control Modules, Engine Control Unit (ECU), Audio System, Air Conditioning Control Body: Body panels, Doors, Windows, Seats, Interior trim, Exterior trim, Bumpers, Sunroof (if equipped) Comfort And Convenience: Climate Control, Power Accessories (windows, locks, mirrors), Central Locking, Remote Key Fob Operation Powertrain Management: Engine control unit (ECU) diagnostics, sensor functions, fuel injection strategy, ignition timing control, emissions control systems. Climate Control: Manual and automatic climate control systems, HVAC components, refrigerant handling, diagnostics for climate control. Procedures Included Maintenance: Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and changes, Spark plug replacement, Belt inspection and replacement Diagnostics: Troubleshooting guides, Symptom-based diagnostics, Diagnostic Trouble Codes (DTCs), Electrical system diagnostics Repair: Engine overhaul, Transmission repair, Brake system repair, Suspension component replacement, Electrical component repair/replacement, Bodywork repairs Installation: Component replacement, Accessory installation (as detailed by factory) Engine Rebuild: Detailed instructions for engine disassembly, inspection, machining, and reassembly, including piston ring end gap, bearing clearances, and cylinder head resurfacing. Transmission Overhaul: Step-by-step procedures for disassembling, inspecting, and rebuilding both manual and automatic transmissions, including torque converter replacement and valve body service. Technical Depth Depth: Factory-level, step-by-step instructions, detailed diagrams, technical specifications, torque values, wiring schematics, diagnostic procedures Wiring Schematics: Complete electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and connector pinouts. Diagnostic Tools: Information on diagnostic trouble codes (DTCs) and procedures for using diagnostic scanners (e.g., Peugeot's Diagbox system compatibility, if applicable). Body And Chassis Wheel Alignment: Specifications for front and rear wheel alignment angles (camber, caster, toe). 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full printable pages, allowing for selective printing of sections or diagrams Zoom Capability: YES (allows zooming into images and diagrams for clarity) Binding Type Binding: Digital (PDF format, not a physical binding) Paper Type Paper Type: N/A (Digital format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent decompression software) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated Displacement: 2.2 Liters (2179 cc) Valvetrain: DOHC (Dual Overhead Camshaft), 16 Valves Performance Horsepower: Approx. 136 PS (134 hp; 100 kW) at 5300 rpm (varies slightly by specific tuning) Torque: Approx. 200 Nm (148 lb-ft) at 4000 rpm (varies slightly by specific tuning) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (Petrol) Engine Management ECU Type: Likely Bosch Motronic or similar electronic engine management system (specifics covered in manual) 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission Optional Transmission Type: Optional 4-speed automatic transmission (AL4 or similar) Features Fluid Type: Specific manual and automatic transmission fluid specifications will be detailed in the manual (e.g., ATF Dexron III for automatic). Clutch Type: Hydraulically actuated dry single-plate clutch (for manual transmission) 📐 Dimensions Exterior Length: Approx. 4,455 mm (175.4 in) Width: Approx. 1,805 mm (71.1 in) Height: Approx. 1,720 mm (67.7 in) Wheelbase: Approx. 2,820 mm (111.0 in) Cargo Cargo Volume: Highly variable depending on seat configuration, but substantial for its class. Specific figures in manual. Weights Curb Weight: Approx. 1,600 - 1,700 kg (3,527 - 3,748 lbs), varies by specification 🛡️ Safety Features Ratings Euro Ncap Rating: 4-star (for models tested around this period, specific rating for 806 should be verified; common for vehicles of this era to achieve 3-4 stars) Active Features ABS: Anti-lock Braking System (ABS) is standard or optional depending on trim. Ebd: Electronic Brakeforce Distribution (EBD) often paired with ABS. Passive Features Airbags: Front airbags for driver and passenger, optional side airbags. Specific airbag counts and locations detailed in the manual. Seat Belts: Three-point seat belts with pre-tensioners for all seating...
Component replacement, Accessory installation (as detailed by factory)
Engine Rebuild:
Detailed instructions for engine disassembly, inspection, machining, and reassembly, including piston ring end gap, bearing clearances, and cylinder head resurfacing.
Transmission Overhaul:
Step-by-step procedures for disassembling, inspecting, and rebuilding both manual and automatic transmissions, including torque converter replacement and valve body service.
Complete electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and connector pinouts.
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and procedures for using diagnostic scanners (e.g., Peugeot's Diagbox system compatibility, if applicable).
Body And Chassis
Wheel Alignment:
Specifications for front and rear wheel alignment angles (camber, caster, toe).
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full printable pages, allowing for selective printing of sections or diagrams
Zoom Capability:
YES (allows zooming into images and diagrams for clarity)
Binding Type
Binding:
Digital (PDF format, not a physical binding)
Paper Type
Paper Type:
N/A (Digital format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent decompression software)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
2.2 Liters (2179 cc)
Valvetrain:
DOHC (Dual Overhead Camshaft), 16 Valves
Performance
Horsepower:
Approx. 136 PS (134 hp; 100 kW) at 5300 rpm (varies slightly by specific tuning)
Torque:
Approx. 200 Nm (148 lb-ft) at 4000 rpm (varies slightly by specific tuning)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (Petrol)
Engine Management
ECU Type:
Likely Bosch Motronic or similar electronic engine management system (specifics covered in manual)
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission
Optional
Transmission Type:
Optional 4-speed automatic transmission (AL4 or similar)
Features
Fluid Type:
Specific manual and automatic transmission fluid specifications will be detailed in the manual (e.g., ATF Dexron III for automatic).
Highly variable depending on seat configuration, but substantial for its class. Specific figures in manual.
Weights
Curb Weight:
Approx. 1,600 - 1,700 kg (3,527 - 3,748 lbs), varies by specification
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4-star (for models tested around this period, specific rating for 806 should be verified; common for vehicles of this era to achieve 3-4 stars)
Active Features
ABS:
Anti-lock Braking System (ABS) is standard or optional depending on trim.
Ebd:
Electronic Brakeforce Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Front airbags for driver and passenger, optional side airbags. Specific airbag counts and locations detailed in the manual.
Seat Belts:
Three-point seat belts with pre-tensioners for all seating positions.
Child Seat Anchors:
ISOFIX child seat anchorage points are typically standard on modern MPVs.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with speakers. Manual will detail wiring and basic functions.
Driver Assistance
Cruise Control:
Available on higher trim levels, functionality and troubleshooting detailed in manual.
Connectivity
Remote Key Fob:
Central locking and alarm system often operated by remote key fob. Manual covers basic operation and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first. Specific recommendation in manual.
Timing Belt Replacement:
For the 2.2i 16V (EW12J4) engine, the timing belt typically requires replacement every 120,000 km (75,000 miles) or 5 years. Crucial to follow manual for this.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific grade, likely a 5W-40 or 5W-30 synthetic oil meeting PSA specifications (e.g., ACEA A3/B4).
Coolant Type:
Antifreeze/coolant, typically a long-life type meeting PSA specifications (e.g., PSA S71 70 02).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Front suspension components (bushings, ball joints), exhaust system components, ignition coils, and door mechanisms can be prone to wear.
Electrical Quirks:
Intermittent issues with interior lighting, central locking, or window regulators can occur over time, detailed troubleshooting in manual.
Engine Specific Notes:
The EW12J4 engine is generally robust. Ensure proper maintenance of the timing belt and cooling system to prevent issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
France
Model Evolution
Platform Sharing:
The Peugeot 806 was part of the SEVEL (Société Européenne de Véhicules Légers) platform, shared with the Fiat Ulysse, Lancia Zeta, and Citroën Evasion.
Generation:
First Generation (Type 230), launched in 1994 and updated over its production run.
Production
Production Period:
1994-2002
Manufacturing Location:
France (Lescure plant)
🏆 Awards & Recognition
Recognitions
Historical Awards:
While specific awards for the 2002 Peugeot 806 are not prominently documented, the SEVEL platform MPVs generally received positive reviews for practicality and space at their launch.
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