🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Generation: CT9A (Evo VII, Evo VIII, Evo IX) Model Years Covered: 2003, 2004, 2005 👋 Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Competitive Analysis Key Competitors: Subaru WRX STI, Mitsubishi Lancer Evolution (earlier generations), Ford Focus RS, Honda Civic Type R Key Features Performance Focus: Renowned for its sophisticated All-Wheel Drive system, potent turbocharged engine, and exceptional handling capabilities derived from rally racing. Manual Value Proposition Target Audience: Enthusiasts, DIY Mechanics, Professional Technicians working on Mitsubishi Lancer Evolution VII, VIII, and IX models. 📋 Manual Details Coverage Areas Primary Coverage: North American and Japanese Market Specifications for Lancer Evolution VII, VIII, and IX models Page Count Estimated Page Count: 1000+ Manual Type Type: Official Factory Service Manual / Repair Manual Language Language: English Format Format: Digital PDF Download 📖 Manual Coverage Systems Covered Engine: 4G63T (2.0L DOHC MIVEC Turbocharged I4) Transmission: 5-Speed Manual (F5M33/F5M42 variants), 6-Speed Manual (GSE platform for Evo IX) Drivetrain: All-Wheel Drive (AWC) with Active Center Differential (ACD), Active Yaw Control (AYC), Super Active Yaw Control (S-AYC) Suspension: Front: MacPherson Struts, Rear: Multi-link Brakes: Front: Brembo 4-Piston Calipers, Rear: Brembo 2-Piston Calipers (standard on many trims) Electrical System: Full Wiring Diagrams, ECU Functions, Sensors, Actuators Body: Body Panel Removal/Installation, Structural Repair, Sealing Procedures Included Maintenance: Routine Maintenance, Fluid Changes, Filter Replacements, Spark Plug Service Engine Repair: Engine Overhaul, Piston/Ring Replacement, Valve Train Service, Turbocharger Rebuild Transmission Repair: Clutch Replacement, Gearbox Rebuild, Differential Service Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Electrical System Troubleshooting Calibration: ACD/AYC System Calibration, Throttle Body Reset Technical Depth Depth: Comprehensive (OEM Specifications, Step-by-Step Procedures, Diagnostic Data) 📊 Manual Specifications File Format Format: PDF Compatibility: All Windows & Mac versions, Smartphones, Tablets, USB Drives Searchability: Likely searchable text (depending on original scan quality) Print Quality Printability: YES (Printable on demand) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) Software Requirements Reader Requirement: Adobe Acrobat Reader (or compatible PDF viewer) Delivery Method Method: Email Download Link (within hours of payment) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: 2.0 Litre, Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged Power Output Hp: Approx. 271-286 hp (varies by market and year/spec) Torque Lb Ft: Approx. 273-295 lb-ft (varies by market and year/spec) Performance Engine Management: ECU (Electronic Control Unit) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), High-flow Fuel Pump, Injectors Turbocharger: Mitsubishi TD05HR-16G (or similar variants), Intercooled Engine Maintenance Timing Belt Replacement Interval: 60,000 miles or 5 years Spark Plug Type: Iridium (e.g., NGK BKR7EIX-11) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Evo VII, VIII) / 6-Speed Manual (Evo IX) Optional Automatic Option: N/A (Manual Transmission Exclusive) Features All Wheel Drive: AWD (Active Center Differential - ACD, Active Yaw Control - AYC/S-AYC) Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 gear oil (specific viscosity recommended in manual, e.g., 75W-90) Transfer Case Fluid: API GL-4 SAE 75W-85 (or specific Mitsubishi fluid) Rear Differential Fluid: API GL-5 SAE 80W-90 (or specific Mitsubishi fluid) 📐 Dimensions Exterior Wheelbase Mm: 2625 mm (approx.) Length Mm: 4490 mm (approx.) Width Mm: 1770 mm (approx.) Height Mm: 1415 mm (approx.) Weights Curb Weight Kg: 1400 - 1500 kg (approx., varies by trim/spec) Gross Vehicle Weight Rating Kg: Not explicitly specified, but typically around 1900-2000 kg 🛡️ Safety Features Ratings NHTSA Front Crash Rating: Likely 4-star (based on contemporary testing of similar vehicles) IIHS Moderate Overlap Frontal Offset: Good (estimated for the generation) Active Features ABS: Standard Traction Control: Standard Electronic Stability Control: Optional/Standard on some trims (often integrated with AWD systems) Passive Features Airbags: Driver and Passenger Frontal Airbags, Optional Side Airbags Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts Body Structure: Reinforced chassis with RISE (Reinforced Impact Safety Evolution) body structure. 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player with optional premium audio (e.g., Rockford Fosgate). Climate Control: Manual or Automatic Climate Control (depending on trim). Driver Assistance Cruise Control: Standard on most trims. Connectivity Auxiliary Input: Optional on later models or via aftermarket integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months (severe service recommended) Air Filter Replacement Interval: Every 15,000 miles or 1 year Cabin Air Filter Replacement Interval: Every 15,000 miles or 1 year Fluid Specifications Engine Oil Type: Synthetic 5W-30 API SM or SN (check manual for specific grade) Engine Oil Capacity: 4.5 Liters (approx. with filter change) Coolant Type: Mitsubishi Super Long Life Coolant (Blue) or equivalent HOAT Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine: Head gasket failures (especially on modified engines), turbo oil feed line issues, piston ring land failure (at higher mileage/boost). Drivetrain: ACD/AYC pump failure, differential wear, clutch wear. Electrical: Faulty crank position sensors, failing fuel pump...