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Aprilia SR 50 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Year: 2003 Model Variant: Factory 👋 Introduction Market Position Segment: Performance-oriented 50cc scooter Target Audience: Enthusiast owners, DIY mechanics, service technicians Competitive Analysis Key Competitors: Piaggio Zip SP, Yamaha Aerox 50, Gilera Runner 50 Key Features Manual Advantage: Authentic dealer workshop content, detailed diagrams, comprehensive coverage Vehicle Advantage: Sporty design, agile handling, capable engine for its class 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service Secondary Coverage: Maintenance, tuning, diagnostics, electrical systems, chassis components Page Count Estimated Pages: High (indicative of official workshop manual content) Manual Type Type: Factory Service Repair Manual Language Language: English (assumed, based on typical dealer manuals) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and troubleshooting Fuel And Lubrication: Carburetor systems, fuel pump, oil system, lubrication points Cooling System: Coolant flow, radiator, thermostat, water pump, bleeding procedures Electrical System: Wiring diagrams, lighting, ignition system, starting system, battery, charging system Chassis: Suspension (front fork, rear shock), steering, brakes (front and rear), wheels, tires Bodywork: Body panel removal and installation, fairings, seating Procedures Included Maintenance: Periodic checks, fluid changes, filter replacements, spark plug servicing Tune Up: Engine tuning, carburetor adjustment, idle speed settings Repair: Step-by-step repair procedures for all major components and systems Diagnostics: Troubleshooting guides for common problems and symptoms Torque Settings: Specific torque values for critical fasteners Technical Depth Depth: Comprehensive (dealer-level) for all workshop procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF Zoom Functionality: Yes Compatibility: All versions of Windows & Mac Print Quality Printability: Printable (standard PDF feature) Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled, single-cylinder Engine Displacement: 49.4 cc Bore X Stroke: 39.3 mm x 40.0 mm (typical for this engine family) Compression Ratio: Approximately 7.5:1 (typical for this engine) Power Delivery: Strong low-to-mid range torque for urban performance Performance Horsepower Output: Approx. 5.2 HP @ 6,500 RPM (stock, may vary slightly) Torque Output: Approx. 5.6 Nm @ 6,000 RPM (stock, may vary slightly) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 12) Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: Approx. 7.0 liters Lubrication Lubrication Type: Separate oil injection system Oil Type: Two-stroke scooter engine oil (API TC or JASO FD rated) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch: Centrifugal automatic clutch Final Drive: Gear reduction Features Cvtsystem Operation: Variable pulley ratios for optimal engine speed engagement 📐 Dimensions Exterior Length: Approx. 1,870 mm Width: Approx. 700 mm (at handlebars) Height: Approx. 1,135 mm (at handlebars) Weights Dry Weight: Approx. 92 kg Gross Vehicle Weight Rating: Approx. 260 kg Payload Capacity: Approx. 168 kg 🛡️ Safety Features Ratings Crash Test Data: N/A (Scooter - not typically subject to automotive crash ratings) Active Features Braking System: Front: Hydraulic disc brake; Rear: Hydraulic disc brake Tire Specification Front: 120/70-13 (typical) Tire Specification Rear: 130/60-13 (typical) Passive Features Lighting: Halogen headlamp, LED taillight, turn signals 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, fuel gauge, indicator lights Driver Assistance ABS: Not typically available on the 2003 model unless specified as an aftermarket upgrade. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals for engine oil and transmission oil (if applicable). Spark Plug Replacement: Every 5,000-8,000 km (recommended, check manual) Air Filter Cleaning: Every 2,000-4,000 km (cleaning/replacement) Fluid Specifications Coolant Type: Ethylene glycol-based coolant, mixed 50/50 with distilled water Brake Fluid Type: DOT 4 Known Issues Common Problems: Carburetor gumming, CDI unit failure, wear on CVT components (belts, rollers), electrical connector corrosion. Performance Degradation: Loss of power due to worn piston rings or exhaust port blockage. 📚 Vehicle History Brand Heritage Brand Origin: Italian manufacturer with a strong racing heritage Model Evolution Sr50 Lineage: The SR 50 is a long-standing model known for its sporty characteristics, undergoing various engine and styling updates over the years. Production Manufacturing Location: Italy (typically) 🏆 Awards & Recognition Recognitions Market Reputation: Known for its sporty performance and handling within the 50cc scooter segment.
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Aprilia SR 50 2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50
Year:
2003
Model Variant:
Factory
👋 Introduction
Market Position
Segment:
Performance-oriented 50cc scooter
Target Audience:
Enthusiast owners, DIY mechanics, service technicians
Competitive Analysis
Key Competitors:
Piaggio Zip SP, Yamaha Aerox 50, Gilera Runner 50
Key Features
Manual Advantage:
Authentic dealer workshop content, detailed diagrams, comprehensive coverage
Vehicle Advantage:
Sporty design, agile handling, capable engine for its class
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and service
Secondary Coverage:
Maintenance, tuning, diagnostics, electrical systems, chassis components
Page Count
Estimated Pages:
High (indicative of official workshop manual content)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (assumed, based on typical dealer manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting
Fuel And Lubrication:
Carburetor systems, fuel pump, oil system, lubrication points
Cooling System:
Coolant flow, radiator, thermostat, water pump, bleeding procedures
Electrical System:
Wiring diagrams, lighting, ignition system, starting system, battery, charging system
Chassis:
Suspension (front fork, rear shock), steering, brakes (front and rear), wheels, tires
Bodywork:
Body panel removal and installation, fairings, seating
Procedures Included
Maintenance:
Periodic checks, fluid changes, filter replacements, spark plug servicing
Tune Up:
Engine tuning, carburetor adjustment, idle speed settings
Repair:
Step-by-step repair procedures for all major components and systems
Diagnostics:
Troubleshooting guides for common problems and symptoms
Torque Settings:
Specific torque values for critical fasteners
Technical Depth
Depth:
Comprehensive (dealer-level) for all workshop procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF
Zoom Functionality:
Yes
Compatibility:
All versions of Windows & Mac
Print Quality
Printability:
Printable (standard PDF feature)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, liquid-cooled, single-cylinder
Engine Displacement:
49.4 cc
Bore X Stroke:
39.3 mm x 40.0 mm (typical for this engine family)
Compression Ratio:
Approximately 7.5:1 (typical for this engine)
Power Delivery:
Strong low-to-mid range torque for urban performance
Performance
Horsepower Output:
Approx. 5.2 HP @ 6,500 RPM (stock, may vary slightly)
Torque Output:
Approx. 5.6 Nm @ 6,000 RPM (stock, may vary slightly)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 12)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
Approx. 7.0 liters
Lubrication
Lubrication Type:
Separate oil injection system
Oil Type:
Two-stroke scooter engine oil (API TC or JASO FD rated)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch:
Centrifugal automatic clutch
Final Drive:
Gear reduction
Features
Cvtsystem Operation:
Variable pulley ratios for optimal engine speed engagement
📐 Dimensions
Exterior
Length:
Approx. 1,870 mm
Width:
Approx. 700 mm (at handlebars)
Height:
Approx. 1,135 mm (at handlebars)
Weights
Dry Weight:
Approx. 92 kg
Gross Vehicle Weight Rating:
Approx. 260 kg
Payload Capacity:
Approx. 168 kg
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Scooter - not typically subject to automotive crash ratings)
Active Features
Braking System:
Front: Hydraulic disc brake; Rear: Hydraulic disc brake
Tire Specification Front:
120/70-13 (typical)
Tire Specification Rear:
130/60-13 (typical)
Passive Features
Lighting:
Halogen headlamp, LED taillight, turn signals
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, indicator lights
Driver Assistance
ABS:
Not typically available on the 2003 model unless specified as an aftermarket upgrade.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals for engine oil and transmission oil (if applicable).
Spark Plug Replacement:
Every 5,000-8,000 km (recommended, check manual)
Air Filter Cleaning:
Every 2,000-4,000 km (cleaning/replacement)
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Carburetor gumming, CDI unit failure, wear on CVT components (belts, rollers), electrical connector corrosion.
Performance Degradation:
Loss of power due to worn piston rings or exhaust port blockage.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italian manufacturer with a strong racing heritage
Model Evolution
Sr50 Lineage:
The SR 50 is a long-standing model known for its sporty characteristics, undergoing various engine and styling updates over the years.
Production
Manufacturing Location:
Italy (typically)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Known for its sporty performance and handling within the 50cc scooter segment.
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