Aston Martin V12 Vanquish 2003 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aston Martin Model: Vanquish Year: 2003 Body Style: 2+2 Coupe Codes Chassis Code: VH1 👋 Introduction Market Position Market Position: Ultra-luxury Grand Tourer Target Audience: Aston Martin owners, independent specialists, and automotive technicians specializing in high-end vehicles. Competitive Analysis Competitors: Ferrari 575M Maranello, Lamborghini Murciélago, Bentley Continental GT Key Features Key Features: Hand-built construction, powerful V12 engine, exclusive design, advanced materials (e.g., bonded aluminum and composite construction) 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Page Count Page Count: Undisclosed (described as 'hundreds of pages') 📖 Manual Coverage Systems Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Specific Engine Systems: V12 engine mechanicals, lubrication system, cooling system, fuel injection, ignition system, engine control unit (ECU) diagnostics and calibration. Specific Transmission Systems: Automated manual transmission (Automax) operation, hydraulic control, clutch actuation, gear selection mechanism, differential and drive axle assembly. Specific Chassis Systems: Front and rear suspension (double wishbone, coil springs, adaptive dampers), steering system (rack and pinion, power assisted), braking system (ventilated discs, ABS, EBD), chassis structure and body panel repair. Procedures Included Procedures: Maintenance, Repair, Rebuild, Refurbish, Restoration, Diagnostics, Tuning Diagnostic Procedures: Troubleshooting flowcharts, fault code interpretation, component testing for all major systems, electrical system diagnosis using wiring diagrams. Repair Procedures: Engine component replacement (pistons, bearings, valves), transmission rebuild, brake caliper/rotor replacement, suspension arm/bush replacement, electrical component repair/replacement, interior trim removal/installation, bodywork repair and alignment. Technical Depth Depth: Comprehensive, step-by-step instructions, detailed illustrations, diagrams, photos, exploded views, troubleshooting guide, notes, cautions, warnings Detail Level: Professional technician level, covering complex procedures with high accuracy and detail. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text within the PDF document. Print Quality Print Quality: High Resolution, Printable (individual pages or entire manual) Print Usability: Designed for printing specific pages or the entire manual, offering flexibility for workshop use. Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V12 Engine Code: AM V12 GT Performance Displacement: 5.935 cc (5935 cm³) Horsepower: 450 bhp (335 kW; 456 PS) @ 6000 rpm Torque: 540 Nm (398 lb-ft) @ 5000 rpm Fuel System Fuel System: Sequential Multi-Point Fuel Injection (Electronic) Engine Control Engine Management: Fully electronic engine management system (ECU) Cooling System Cooling System Type: Water-cooled Emission System Emission Controls: Catalytic converters, secondary air injection Engine Layout Engine Layout: V12, 60 degree bank angle Engine Construction Block Material: Aluminum Alloy Head Material: Aluminum Alloy Engine Features Valve Train: Dual Overhead Camshafts (DOHC), 4 valves per cylinder Bore X Stroke: 83 mm x 92 mm Compression Ratio: 10.3:1 🔧 Transmission Standard Transmission Type: Automated Manual (Semi-automatic) Transmission Model: Automax (developed with Ricardo) Gear Count: 6-speed Features Clutch Type: Twin-plate dry clutch Transmission Fluid Transmission Fluid Type: Refer to Manual (likely specific ATF or manual transmission fluid) Transmission Fluid Capacity: Refer to Manual (typically around 4-5 liters for the gearbox) 📐 Dimensions Exterior Length: 4753 mm (187.1 in) Width: 1987 mm (78.2 in) Height: 1317 mm (51.9 in) Wheelbase: 2737 mm (107.8 in) Front Track: 1595 mm (62.8 in) Rear Track: 1630 mm (64.2 in) Weights Curb Weight: 1735 kg (3825 lbs) Towing Capacity: Not designed for towing 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for period/class of vehicle Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC - often optional or integrated) Passive Features Passive Safety Features: Driver and passenger airbags, front and side impact protection, reinforced passenger cell 💡 Technology Features Infotainment Infotainment System: Period-appropriate infotainment system, typically including CD player, radio, and possibly a basic navigation system. Driver Assistance Driver Assistance Features: Traction Control, ABS, EBD, Cruise Control Adaptive Cruise Control: Not available on this model year Connectivity Connectivity: Limited by period standards; likely basic audio inputs. 🔧 Maintenance Service Intervals Major Service Interval: Refer to Manual (typically annually or every 10,000-15,000 miles, with specific checks at interim intervals) Oil Change Interval: Refer to Manual (typically annually or 10,000 miles, whichever comes first) Fluid Specifications Engine Oil Type: Refer to Manual (likely a high-performance synthetic, e.g., 0W-40 or 5W-50 API SL or higher) Coolant Type: Refer to Manual (likely a long-life OAT or HOAT coolant) Brake Fluid Type: Refer to Manual (likely DOT 4 or DOT 5.1) Power Steering Fluid Type: Refer to Manual (likely a specific hydraulic fluid) Differential Fluid Type: Refer to Manual (likely a synthetic gear oil, e.g., 75W-90 API GL-5) Coolant Capacity: Refer to Manual (typically around 12-15 liters) Known Issues Common Issues: Early automated manual transmission ('Automax')...
Front and rear suspension (double wishbone, coil springs, adaptive dampers), steering system (rack and pinion, power assisted), braking system (ventilated discs, ABS, EBD), chassis structure and body panel repair.
Dual Overhead Camshafts (DOHC), 4 valves per cylinder
Bore X Stroke:
83 mm x 92 mm
Compression Ratio:
10.3:1
🔧 Transmission
Standard
Transmission Type:
Automated Manual (Semi-automatic)
Transmission Model:
Automax (developed with Ricardo)
Gear Count:
6-speed
Features
Clutch Type:
Twin-plate dry clutch
Transmission Fluid
Transmission Fluid Type:
Refer to Manual (likely specific ATF or manual transmission fluid)
Transmission Fluid Capacity:
Refer to Manual (typically around 4-5 liters for the gearbox)
📐 Dimensions
Exterior
Length:
4753 mm (187.1 in)
Width:
1987 mm (78.2 in)
Height:
1317 mm (51.9 in)
Wheelbase:
2737 mm (107.8 in)
Front Track:
1595 mm (62.8 in)
Rear Track:
1630 mm (64.2 in)
Weights
Curb Weight:
1735 kg (3825 lbs)
Towing Capacity:
Not designed for towing
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for period/class of vehicle
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC - often optional or integrated)
Passive Features
Passive Safety Features:
Driver and passenger airbags, front and side impact protection, reinforced passenger cell
💡 Technology Features
Infotainment
Infotainment System:
Period-appropriate infotainment system, typically including CD player, radio, and possibly a basic navigation system.
Driver Assistance
Driver Assistance Features:
Traction Control, ABS, EBD, Cruise Control
Adaptive Cruise Control:
Not available on this model year
Connectivity
Connectivity:
Limited by period standards; likely basic audio inputs.
🔧 Maintenance
Service Intervals
Major Service Interval:
Refer to Manual (typically annually or every 10,000-15,000 miles, with specific checks at interim intervals)
Oil Change Interval:
Refer to Manual (typically annually or 10,000 miles, whichever comes first)
Fluid Specifications
Engine Oil Type:
Refer to Manual (likely a high-performance synthetic, e.g., 0W-40 or 5W-50 API SL or higher)
Coolant Type:
Refer to Manual (likely a long-life OAT or HOAT coolant)
Brake Fluid Type:
Refer to Manual (likely DOT 4 or DOT 5.1)
Power Steering Fluid Type:
Refer to Manual (likely a specific hydraulic fluid)
Differential Fluid Type:
Refer to Manual (likely a synthetic gear oil, e.g., 75W-90 API GL-5)
Coolant Capacity:
Refer to Manual (typically around 12-15 liters)
Known Issues
Common Issues:
Early automated manual transmission ('Automax') can be jerky, potential for electronic glitches, fuel pump relay issues, wear on suspension components due to performance nature, clutch wear.
Parts Reference
Air Filter Part Number:
Refer to Manual (Specific to engine variant, e.g., Land Rover applications might share some components or have similar part numbers but always verify)
Oil Filter Part Number:
Refer to Manual (Specific to engine variant, e.g., Land Rover applications might share some components or have similar part numbers but always verify)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aston Martin is a British manufacturer of luxury sports cars and grand tourers, renowned for its association with James Bond and elegant, high-performance vehicles.
Model Evolution
Model Evolution:
The V12 Vanquish was the flagship model of Aston Martin at its introduction, succeeding the Virage and V8 Vantage. It was designed by Ian Callum and represented a significant advancement in Aston Martin's design and engineering.
Project Code:
Project X10
Production
Production Years:
2001-2007 (original V12 Vanquish), followed by the V12 Vanquish S (2004-2007)
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England
🏆 Awards & Recognition
Recognitions
Recognitions:
Praised for its design and performance upon release, often featured in automotive enthusiast publications.
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