2003 Daihatsu Terios (1st gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2003 Generation: 1st Generation (J100/J122) Codes Chassis Codes: J100, J102, J102G, J122, J122G 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Small families, urban dwellers, individuals seeking a versatile, compact, and often fuel-efficient vehicle with light off-road capability. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Suzuki Vitara, Mitsubishi Pajero Pinin. Key Features Unique Selling Points: Compact size, relatively affordable price point, available four-wheel drive, practical interior, and Daihatsu's reputation for building robust, small vehicles. Market Appeal: Offered a more budget-friendly alternative in the burgeoning compact SUV segment, appealing to value-conscious buyers. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: Varies by specific edition, typically 800-1200 pages for a comprehensive dealership manual. Manual Type Type: Service and Repair Manual (Dealership Level) Language Language: English Format Format: Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, cooling system, lubrication system. Engine Management: Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR), engine control unit (ECU) diagnosis and testing. Transmission Manual: Manual transmission overhaul, clutch assembly, shift mechanism, gear ratios, maintenance, and repair. Transmission Automatic: Automatic transmission overhaul (if applicable to specific models), torque converter, valve body, transmission control module (TCM) diagnosis and repair. Drivetrain: Front-wheel drive (FWD), four-wheel drive (4WD) system, transfer case, differentials, drive shafts, CV joints, wheel bearings. Suspension: Front suspension (MacPherson struts), rear suspension (multi-link or coil springs), shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering gear, tie rods, steering column, intermediate shafts, diagnosis, and repair. Brakes: Front disc brakes, rear drum or disc brakes (depending on trim), ABS system (if equipped), brake lines, master cylinder, calipers, pads, rotors, bleeding procedure, specifications. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, connectors. Body And Chassis: Body panels, doors, hood, tailgate, interior trim, bumpers, chassis structural components, rust prevention, paint repair. Heating Ventilation Air Conditioning HVAC: HVAC system components, refrigerant charging, diagnosis, blower motor, evaporator, condenser, heater core. Safety Systems: Airbag system diagnosis and replacement, seat belts, SRS warning light troubleshooting. Procedures Included Preventive Maintenance: Oil changes, filter replacements, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush, transmission fluid changes. Troubleshooting: Diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting guides. Repair And Overhaul: Complete engine rebuild procedures, transmission overhauls, brake component replacement, suspension component replacement, electrical component repair. Diagnostics: OBD-II system diagnosis, sensor testing, actuator testing, using diagnostic scan tools. Component Replacement: Step-by-step instructions for replacing major and minor components across all systems. Wiring Diagrams: Detailed, system-specific wiring diagrams for the entire vehicle. Technical Depth Depth: Comprehensive dealership-level technical information, suitable for professional technicians and advanced DIY enthusiasts. Detail Level: Includes torque specifications, clearances, timing procedures, electrical resistance values, and detailed assembly/disassembly steps. 📊 Manual Specifications File Format Searchable: Typically, PDF versions offer text-searchability for quick information retrieval. Print Quality Clarity: High-resolution diagrams and text for clear understanding (for digital copies). Binding Type Physical Binding: If printed, typically spiral-bound or perfect-bound for durability and ease of use. Paper Type Physical Paper: If printed, usually on durable, matte paper to reduce glare in a workshop environment. ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (for most markets) Engine Type: 1.3L (1298cc) DOHC 16-valve Inline-4 Performance Horsepower: Approximately 80-90 PS (59-66 kW) at around 6000 rpm (specific figures vary by market and emission standards). Torque: Approximately 115-120 Nm (85-89 lb-ft) at around 3200-3600 rpm. Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Mechanical Bore X Stroke: 72.0 mm x 79.8 mm (approximate) Compression Ratio: 10.0:1 (approximate) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) configurations. 📐 Dimensions Exterior Length: Approx. 3,740 - 3,770 mm (147.2 - 148.4 inches) Width: Approx. 1,600 - 1,620 mm (63.0 - 63.8 inches) Height: Approx. 1,660 - 1,700 mm (65.4 - 66.9 inches) Wheelbase: Approx. 2,430 mm (95.7 inches) Weights Curb Weight: Approx. 1,050 - 1,200 kg (2,315 - 2,645 lbs) depending on configuration. Gross Vehicle Weight Rating Gvwr: Typically around 1,500 - 1,600 kg (3,300 - 3,520 lbs). Cargo Cargo Volume Rear Seats Up: Approx. 250 - 300 Liters (9-10.6 cubic feet) Cargo Volume Rear Seats Folded: Approx. 800 - 1000 Liters (28-35 cubic feet) 🛡️ Safety Features Ratings Crash Test Results: Results vary by testing agency and year of testing. Early models may not have extensive independent testing data comparable to modern vehicles. Active Features ABS: Anti-lock Braking System (ABS) typically available as an option or standard on higher trims. E Brake: Mechanical parking brake. Passive Features Airbags: Front driver...

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Tipo: Car

Fabricante:

Sku: 164835

Coleções: ALL Daihatsu

Disponibilidade: Em estoque

Tag: 2003 Car Daihatsu Terios

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Year:

Generation:

1st Generation (J100/J122)

Codes

Chassis Codes:

J100, J102, J102G, J122, J122G

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Small families, urban dwellers, individuals seeking a versatile, compact, and often fuel-efficient vehicle with light off-road capability.

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Suzuki Vitara, Mitsubishi Pajero Pinin.

Key Features

Unique Selling Points:

Compact size, relatively affordable price point, available four-wheel drive, practical interior, and Daihatsu's reputation for building robust, small vehicles.

Market Appeal:

Offered a more budget-friendly alternative in the burgeoning compact SUV segment, appealing to value-conscious buyers.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & All Repairs A-Z

Page Count

Estimated Page Count:

Varies by specific edition, typically 800-1200 pages for a comprehensive dealership manual.

Manual Type

Type:

Service and Repair Manual (Dealership Level)

Language

Language:

English

Format

Format:

Digital (PDF) or Printed

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, cooling system, lubrication system.

Engine Management:

Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR), engine control unit (ECU) diagnosis and testing.

Transmission Manual:

Manual transmission overhaul, clutch assembly, shift mechanism, gear ratios, maintenance, and repair.

Transmission Automatic:

Automatic transmission overhaul (if applicable to specific models), torque converter, valve body, transmission control module (TCM) diagnosis and repair.

Drivetrain:

Front-wheel drive (FWD), four-wheel drive (4WD) system, transfer case, differentials, drive shafts, CV joints, wheel bearings.

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link or coil springs), shock absorbers, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering gear, tie rods, steering column, intermediate shafts, diagnosis, and repair.

Brakes:

Front disc brakes, rear drum or disc brakes (depending on trim), ABS system (if equipped), brake lines, master cylinder, calipers, pads, rotors, bleeding procedure, specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, connectors.

Body And Chassis:

Body panels, doors, hood, tailgate, interior trim, bumpers, chassis structural components, rust prevention, paint repair.

Heating Ventilation Air Conditioning HVAC:

HVAC system components, refrigerant charging, diagnosis, blower motor, evaporator, condenser, heater core.

Safety Systems:

Airbag system diagnosis and replacement, seat belts, SRS warning light troubleshooting.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush, transmission fluid changes.

Troubleshooting:

Diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting guides.

Repair And Overhaul:

Complete engine rebuild procedures, transmission overhauls, brake component replacement, suspension component replacement, electrical component repair.

Diagnostics:

OBD-II system diagnosis, sensor testing, actuator testing, using diagnostic scan tools.

Component Replacement:

Step-by-step instructions for replacing major and minor components across all systems.

Wiring Diagrams:

Detailed, system-specific wiring diagrams for the entire vehicle.

Technical Depth

Depth:

Comprehensive dealership-level technical information, suitable for professional technicians and advanced DIY enthusiasts.

Detail Level:

Includes torque specifications, clearances, timing procedures, electrical resistance values, and detailed assembly/disassembly steps.

📊 Manual Specifications

File Format

Searchable:

Typically, PDF versions offer text-searchability for quick information retrieval.

Print Quality

Clarity:

High-resolution diagrams and text for clear understanding (for digital copies).

Binding Type

Physical Binding:

If printed, typically spiral-bound or perfect-bound for durability and ease of use.

Paper Type

Physical Paper:

If printed, usually on durable, matte paper to reduce glare in a workshop environment.

⚙️ Engine Specifications

Primary Engine

Engine Code:

K3-VE (for most markets)

Engine Type:

1.3L (1298cc) DOHC 16-valve Inline-4

Performance

Horsepower:

Approximately 80-90 PS (59-66 kW) at around 6000 rpm (specific figures vary by market and emission standards).

Torque:

Approximately 115-120 Nm (85-89 lb-ft) at around 3200-3600 rpm.

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Mechanical

Bore X Stroke:

72.0 mm x 79.8 mm (approximate)

Compression Ratio:

10.0:1 (approximate)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission

Features

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) configurations.

📐 Dimensions

Exterior

Length:

Approx. 3,740 - 3,770 mm (147.2 - 148.4 inches)

Width:

Approx. 1,600 - 1,620 mm (63.0 - 63.8 inches)

Height:

Approx. 1,660 - 1,700 mm (65.4 - 66.9 inches)

Wheelbase:

Approx. 2,430 mm (95.7 inches)

Weights

Curb Weight:

Approx. 1,050 - 1,200 kg (2,315 - 2,645 lbs) depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Typically around 1,500 - 1,600 kg (3,300 - 3,520 lbs).

Cargo

Cargo Volume Rear Seats Up:

Approx. 250 - 300 Liters (9-10.6 cubic feet)

Cargo Volume Rear Seats Folded:

Approx. 800 - 1000 Liters (28-35 cubic feet)

🛡️ Safety Features

Ratings

Crash Test Results:

Results vary by testing agency and year of testing. Early models may not have extensive independent testing data comparable to modern vehicles.

Active Features

Anti-lock Braking System (ABS) typically available as an option or standard on higher trims.

E Brake:

Mechanical parking brake.

Passive Features

Airbags:

Front driver and passenger airbags are standard across most markets for 2003.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants; three-point or lap belts for rear occupants.

Child Anchors:

ISOFIX/LATCH child seat anchor points in the rear.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player, often with 4-6 speakers. Higher trims may offer more advanced head units.

Dash Layout:

Functional and straightforward dashboard design, focused on utility.

Driver Assistance

Cruise Control:

Available on some higher trim levels or optional.

Parking Sensors:

Generally not available or very rare for this generation.

Connectivity

Auxiliary Input:

Uncommon for this era; typically requires aftermarket modifications for audio input.

Usb Ports:

Not available from the factory.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.

Engine Oil Filter:

Replace with every oil change.

Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed.

Spark Plugs:

Replace approximately every 60,000 miles (96,000 km) (depending on plug type, e.g., iridium).

Coolant Flush:

Every 24,000-30,000 miles (40,000-50,000 km) or 24 months.

Brake Fluid Flush:

Every 24-36 months or as recommended by the manual.

Fluid Specifications

Engine Oil:

API SG or higher, SAE 5W-30 or 10W-30 viscosity (refer to owner's manual for specific climate recommendations).

Engine Oil Capacity:

Approx. 3.5 - 4.0 Liters (3.7 - 4.2 US Quarts) with filter change.

Coolant:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for specific Daihatsu or Toyota compatible coolant.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

Dexron III or equivalent ATF (Automatic Transmission Fluid).

Power Steering Fluid:

ATF or specific power steering fluid as per manual.

Known Issues

Ignition Coils:

Early models could experience occasional ignition coil failures, leading to misfires.

Exhaust System:

Corrosion and rust on exhaust components, particularly in regions with harsh winters or high salt exposure.

Suspension Bushings:

Wear and tear on suspension bushings can lead to knocking noises and degraded handling over time.

Window Regulators:

Power window mechanisms can sometimes fail due to wear.

Clutch Wear:

Standard wear and tear on the clutch assembly, especially if driven aggressively.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and reliable vehicles, particularly in the Kei car and compact segments.

Model Evolution

First Generation:

The first generation Terios (J100 series) was introduced in 1997. The 2003 model represents a significant facelift or update within this generation, often including revised styling, interior features, and potentially minor mechanical refinements.

Production

Manufacturing Location:

Primarily manufactured in Japan and exported globally. Also produced under license in other regions.

🏆 Awards & Recognition

Recognitions

Segment Popularity:

The Daihatsu Terios (J100 series) was a popular choice in many markets due to its value proposition and practicality, often punching above its weight in sales figures within its niche.

Ratings

Reliability Perception:

Generally considered reliable, benefiting from Toyota's influence and Daihatsu's focus on robust small car engineering.

Certifications

Emissions Compliance:

Compliant with various international emissions standards for the model year, as specified by regional market regulations.