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2003 Mercedes-Benz C240 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C240 Year: 2003 Codes Chassis Code: W203 Engine Code: M112.910 👋 Introduction Market Position Positioning: Mid-size luxury sedan targeting professionals and those seeking refined German engineering. Competitive Analysis Competitors: BMW 3 Series (E46), Audi A4 (B6), Lexus IS300, Infiniti G35 Key Features Vehicle Appeal: Comfort, build quality, brand prestige, advanced safety features for its era. Manual Value Value Proposition: Provides authoritative, factory-level repair information, crucial for maintaining the longevity and performance of a luxury vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Secondary Coverage: Diagnostics, Maintenance, Troubleshooting, Wiring Diagrams Page Count Estimated Pages: 1500+ Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Digital Software (likely searchable PDF or proprietary application) 📖 Manual Coverage Systems Covered Powertrain: Engine (M112 E32 V6), Transmission (5G-TRONIC automatic), Drivetrain Chassis: Suspension (front/rear), Steering, Brakes (ABS, ESP), Wheels, Tires Electrical: Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Power Accessories, CAN Bus Network, Diagnostics (OBD-II) Body And Trim: Exterior Panels, Interior Trim, Seats, Doors, Windows, Climate Control (HVAC) Procedures Included Maintenance: Scheduled Maintenance Intervals, Fluid Changes (oil, coolant, brake, transmission), Filter Replacements, Spark Plug Replacement Repair: Engine Component Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Electrical Circuit Tracing Technical Depth Depth: Comprehensive (from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics) 📊 Manual Specifications File Format Digital Format: Likely Executable (.exe) or PDF with advanced search capabilities, potentially including interactive diagrams. Print Quality Quality: N/A (Digital Software) Binding Type Binding: N/A (Digital Software) Paper Type Paper: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Type: V6 SOHC (3 valves per cylinder, 2 spark plugs per cylinder - 2-spark plug ignition system) Engine Displacement: 3.2 Liters (3199 cc) Performance Horsepower: 215 hp @ 5750 rpm Torque: 221 lb-ft @ 3250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Engine Management ECU Type: ME 2.8 (likely) 🔧 Transmission Standard Type: 5-speed Automatic (5G-TRONIC) Optional Type: N/A (C240 predominantly automatic) Features Shift Modes: Comfort (C) and Sport (S) modes Fluid Specifications Fluid Type: MB 236.10 or MB 236.12 ATF Fluid Capacities Capacity Approx: 8.0 Liters (17 pints) for complete fill 📐 Dimensions Exterior Length: 177.4 inches (4506 mm) Width: 68.7 inches (1745 mm) Height: 55.7 inches (1415 mm) Weights Curb Weight Approx: 3351 lbs (1520 kg) Gross Vehicle Weight Rating Approx: 4453 lbs (2018 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★★ NHTSA Front Impact Passenger: ★★★★★ IIHS Front Small Overlap: Good (for applicable years/testing methodology) Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR) Passive Features Passive Safety: Frontal Airbags, Side Airbags (front), Side Curtain Airbags (front), Pretensioner seatbelts 💡 Technology Features Infotainment Audio System: COMAND (Cockpit Management and Navigation) System optional, with CD player, optional navigation, and premium sound systems (e.g., Bose). Driver Assistance Driver Aids: Cruise Control, Rain-sensing wipers (optional), Automatic Climate Control (optional) Connectivity Interface: Infrared remote for central locking, optional Tele Aid emergency calling system. 🔧 Maintenance Service Intervals Oil Change Interval: 10,000 miles or 12 months, whichever comes first (with synthetic oil, as per Flexible Service System - FSS) Major Service Interval: 30,000 miles (e.g., spark plugs, cabin filter, engine air filter, transmission fluid) Fluid Specifications Engine Oil Type: Mobil 1 Synthetic 0W-40 (MB 229.5 specification) Coolant Type: MB 325.0 (Glysantin G48) or equivalent OAT coolant Brake Fluid Type: DOT 4 (MB 331.0 specification) Known Issues Common Wear Items: Ignition coils, Mass Air Flow (MAF) sensor, Crankshaft Position Sensor (CPS), Window regulators, Suspension bushings, Heater control valve, Crankshaft pulley/harmonic balancer. Maintenance Items Spark Plugs: NGK IFR5N10 (2 per cylinder, 12 total) - typically replaced every 60,000-100,000 miles 📚 Vehicle History Brand Heritage Heritage Focus: Pioneering automotive safety, engineering excellence, and luxury comfort. Model Evolution Model Line: Part of the W203 generation of the C-Class, which replaced the W202 and introduced a more modern design and technology. Production Manufacturing Plants: Bremen, Germany; Tuscaloosa, Alabama, USA Production Years Generation W203 Years: 2000-2007 🏆 Awards & Recognition Recognitions Safety Award Mention: Often received high safety ratings from various organizations like IIHS and NHTSA for its class and era. Ratings Consumer Ratings: Generally good for build quality and comfort, though some powertrain and electronic issues can arise with age.
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2003 Mercedes-Benz C240 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
C240
Year:
2003
Codes
Chassis Code:
W203
Engine Code:
M112.910
👋 Introduction
Market Position
Positioning:
Mid-size luxury sedan targeting professionals and those seeking refined German engineering.
Competitive Analysis
Competitors:
BMW 3 Series (E46), Audi A4 (B6), Lexus IS300, Infiniti G35
Key Features
Vehicle Appeal:
Comfort, build quality, brand prestige, advanced safety features for its era.
Manual Value
Value Proposition:
Provides authoritative, factory-level repair information, crucial for maintaining the longevity and performance of a luxury vehicle.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Secondary Coverage:
Diagnostics, Maintenance, Troubleshooting, Wiring Diagrams
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely searchable PDF or proprietary application)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M112 E32 V6), Transmission (5G-TRONIC automatic), Drivetrain
Chassis:
Suspension (front/rear), Steering, Brakes (ABS, ESP), Wheels, Tires
Electrical:
Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Power Accessories, CAN Bus Network, Diagnostics (OBD-II)
Body And Trim:
Exterior Panels, Interior Trim, Seats, Doors, Windows, Climate Control (HVAC)
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Fluid Changes (oil, coolant, brake, transmission), Filter Replacements, Spark Plug Replacement
Repair:
Engine Component Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Electrical Circuit Tracing
Technical Depth
Depth:
Comprehensive (from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics)
📊 Manual Specifications
File Format
Digital Format:
Likely Executable (.exe) or PDF with advanced search capabilities, potentially including interactive diagrams.
Print Quality
Quality:
N/A (Digital Software)
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6 SOHC (3 valves per cylinder, 2 spark plugs per cylinder - 2-spark plug ignition system)
Engine Displacement:
3.2 Liters (3199 cc)
Performance
Horsepower:
215 hp @ 5750 rpm
Torque:
221 lb-ft @ 3250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Engine Management
ECU Type:
ME 2.8 (likely)
🔧 Transmission
Standard
Type:
5-speed Automatic (5G-TRONIC)
Optional
Type:
N/A (C240 predominantly automatic)
Features
Shift Modes:
Comfort (C) and Sport (S) modes
Fluid Specifications
Fluid Type:
MB 236.10 or MB 236.12 ATF
Fluid Capacities
Capacity Approx:
8.0 Liters (17 pints) for complete fill
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
55.7 inches (1415 mm)
Weights
Curb Weight Approx:
3351 lbs (1520 kg)
Gross Vehicle Weight Rating Approx:
4453 lbs (2018 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★★
NHTSA Front Impact Passenger:
★★★★★
IIHS Front Small Overlap:
Good (for applicable years/testing methodology)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR)
Passive Features
Passive Safety:
Frontal Airbags, Side Airbags (front), Side Curtain Airbags (front), Pretensioner seatbelts
💡 Technology Features
Infotainment
Audio System:
COMAND (Cockpit Management and Navigation) System optional, with CD player, optional navigation, and premium sound systems (e.g., Bose).
Driver Assistance
Driver Aids:
Cruise Control, Rain-sensing wipers (optional), Automatic Climate Control (optional)
Connectivity
Interface:
Infrared remote for central locking, optional Tele Aid emergency calling system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 miles or 12 months, whichever comes first (with synthetic oil, as per Flexible Service System - FSS)
Major Service Interval:
30,000 miles (e.g., spark plugs, cabin filter, engine air filter, transmission fluid)
Fluid Specifications
Engine Oil Type:
Mobil 1 Synthetic 0W-40 (MB 229.5 specification)
Coolant Type:
MB 325.0 (Glysantin G48) or equivalent OAT coolant
Brake Fluid Type:
DOT 4 (MB 331.0 specification)
Known Issues
Common Wear Items:
Ignition coils, Mass Air Flow (MAF) sensor, Crankshaft Position Sensor (CPS), Window regulators, Suspension bushings, Heater control valve, Crankshaft pulley/harmonic balancer.
Maintenance Items
Spark Plugs:
NGK IFR5N10 (2 per cylinder, 12 total) - typically replaced every 60,000-100,000 miles
📚 Vehicle History
Brand Heritage
Heritage Focus:
Pioneering automotive safety, engineering excellence, and luxury comfort.
Model Evolution
Model Line:
Part of the W203 generation of the C-Class, which replaced the W202 and introduced a more modern design and technology.
Production
Manufacturing Plants:
Bremen, Germany; Tuscaloosa, Alabama, USA
Production Years
Generation W203 Years:
2000-2007
🏆 Awards & Recognition
Recognitions
Safety Award Mention:
Often received high safety ratings from various organizations like IIHS and NHTSA for its class and era.
Ratings
Consumer Ratings:
Generally good for build quality and comfort, though some powertrain and electronic issues can arise with age.
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