🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Year: 2003 Codes Chassis Code: SQ420/SQ625/SQ625X 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: DIY enthusiasts, independent repair shops, and owners seeking detailed maintenance and repair information. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Jeep Cherokee (XJ/Liberty). Key Features Vehicle Usp: Robust construction, available 4WD/AWD system, good off-road capability for its class, reliable powertrains. Manual Value Proposition: Provides factory-level diagnostic and repair procedures, enabling accurate and efficient maintenance, saving on labor costs. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Australia, Asia Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: All engine variants, including disassembly, assembly, diagnosis, and repair of internal and external components. Engine Management System: ECU operation, fuel injection, ignition system, emission controls, sensors, actuators, diagnostic trouble codes (DTCs). Transmission Manual: Removal, installation, disassembly, assembly, adjustment, and repair of the manual transmission. Transmission Automatic: Removal, installation, disassembly, assembly, diagnosis, and repair of the automatic transmission, including torque converter and valve body. Drivetrain: Front and rear differentials, driveshafts, CV joints, transfer case (if applicable), 4WD system operation and repair. Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications. Steering System: Power steering system diagnosis and repair, steering gear, tie rods, steering column. Brake System: Front and rear brakes (discs/drums), ABS system, hydraulic components, brake fluid specifications, bleeding procedures. Electrical System: Wiring diagrams, battery, starting system, charging system, lighting, accessories, fuses, relays. Climate Control: HVAC system diagnosis, refrigerant, compressor, A/C system troubleshooting, heater core. Body And Chassis: Body panel removal/installation, doors, windows, interior trim, chassis components, rust prevention. Safety Systems: Airbag system diagnosis and repair, seat belts. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Component Diagnosis: Systematic troubleshooting guides and diagnostic procedures for all major vehicle systems. Component Removal Installation: Step-by-step instructions for removing and installing all major components and sub-assemblies. Component Disassembly Assembly: Detailed instructions for breaking down and rebuilding major components like engines, transmissions, and differentials. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Torque Specifications: Precise torque values for critical fasteners throughout the vehicle. Tightening Sequences: Correct order for tightening critical fasteners (e.g., cylinder heads, wheel nuts). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, and advanced electrical system diagnostics. 📊 Manual Specifications File Format Searchability: Fully searchable text for quick information retrieval. Printability: Printable pages for convenient workshop use. Print Quality Image Resolution: High-resolution diagrams, illustrations, and photos. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: G16A (1.6L DOHC I4) Engine Code 2: J20A (2.0L DOHC I4) Engine Code 3: H25A (2.5L SOHC V6) Performance 1.6L Displacement 1.6L: 1590 cc Horsepower 1.6L: 97 hp @ 5800 rpm Torque 1.6L: 105 lb-ft @ 3300 rpm Performance 2.0L Displacement 2.0L: 1998 cc Horsepower 2.0L: 126 hp @ 5500 rpm Torque 2.0L: 131 lb-ft @ 3000 rpm Performance 2.5L Displacement 2.5L: 2492 cc Horsepower 2.5L: 157 hp @ 6000 rpm Torque 2.5L: 170 lb-ft @ 3300 rpm Fuel System Fuel Type: Unleaded Gasoline Injection System: Multi-point Fuel Injection (MPI) Engine Maintenance Oil Capacity 2.0L: 4.5 liters (with filter) Oil Type 2.0L: API SG or SH, SAE 5W-30 or 10W-30 Coolant Type: Suzuki Super Long Life Coolant or equivalent (50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type 1.6L 2.0L: 5-speed Manual Optional Transmission Type 2.0L 2.5L: 4-speed Automatic Features Drive System: Full-time 4WD (standard on most models/markets), part-time 4WD available on some variants. Fluid Specs Auto Atf Type: Suzuki AT Oil (3317) or Dexron III/Mercon equivalent Fluid Capacity Auto Atf Capacity: Approx. 6.8 liters (total fill) Fluid Specs Manual Mtf Type: Suzuki Manual Gear Oil (API GL-4) or SAE 75W-90 Fluid Capacity Manual Mtf Capacity: Approx. 2.1 liters 📐 Dimensions Exterior Length: 4455 mm (175.4 in) Width: 1780 mm (70.1 in) Height: 1700 mm (66.9 in) (without roof rails) Wheelbase: 2695 mm (106.1 in) Ground Clearance: 200 mm (7.9 in) Weights Curb Weight Min: 1460 kg (3219 lbs) Curb Weight Max: 1630 kg (3594 lbs) Cargo Cargo Volume: Approx. 387 liters (rear seats up) 🛡️ Safety Features Ratings NHTSA Front Driver: Good NHTSA Front Passenger: Good IIHS Moderate Overlap Front: Acceptable Active Features ABS: Standard on most models E Brake: Parking Brake (Mechanical Handbrake) Passive Features Airbags: Front airbags (driver and passenger) standard. Seat Belts: 3-point seat belts with pretensioners and load limiters. Child Anchors: LATCH/ISOFIX child seat anchor points. 💡 Technology Features Infotainment Head Unit Type: Factory AM/FM/CD player, some models offered optional premium audio or cassette...