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Dodge RAM SRT 10 SRT10 2004-2006 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: RAM SRT-10 Generation: Second Generation (DR/DH/D2) Codes Internal Platform Code: DR/DH/D2 Engine Code: Viper V10 (various designations based on year/application) 👋 Introduction Market Position Market Niche: High-performance pickup truck, extreme sport truck segment. Competitive Analysis Competitors In Class: Ford SVT F-150 Lightning, Chevrolet Silverado SS. Key Features Powertrain: 500+ horsepower 8.3L Viper V10 engine, unique for a production pickup truck. Suspension Tuning: Sport-tuned suspension for enhanced handling capabilities. Aerodynamics: Aggressive styling cues, often including unique body kits and spoilers. Manual Value Proposition Content Type: Professional, factory-accurate repair and maintenance guidance. User Benefit: Enables owners to perform complex repairs and maintenance, saving time and money, and ensuring correct procedures are followed. 📋 Manual Details Coverage Areas Covered Model Years: 2004, 2005, 2006 Covered Variants: SRT-10 (Regular Cab, Quad Cab) Page Count Estimated Pages: Hundreds (detailed, comprehensive) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, diagnostics, maintenance, repair procedures for the 8.3L Viper V10 engine. Transmission: Manual (NV4500 for Regular Cab, T-56 for Quad Cab) repair, overhaul, clutch service, diagnostics. Drivetrain: Rear axle, driveshaft, U-joints, differential service and repair. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. Brakes: Front and rear brake system diagnosis, repair, replacement of pads, rotors, calipers, ABS system service. Steering: Power steering system, steering column, steering gear diagnosis and repair. Electrical System: Complete wiring diagrams, fuse/relay information, starting and charging systems, lighting, accessories, diagnostic procedures. Body And Chassis: Body panel removal/installation, interior trim, glass replacement, chassis component repair. HVAC: Air conditioning and heating system service, refrigerant handling, component replacement. Fuel System: Fuel pump, injectors, fuel lines, EVAP system diagnosis and repair. Cooling System: Radiator, water pump, thermostat, cooling fan service and repair. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipe repair and replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. Troubleshooting: Systematic diagnostic procedures for common and complex issues, diagnostic trouble codes (DTCs). Repair And Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation. Specifications And Tolerances: Torque specifications, clearances, fluid capacities, alignment angles, and other critical data. Wiring Diagrams: Comprehensive and detailed electrical schematics for all systems. Component Testing: Procedures for testing electrical components, sensors, and actuators. Torque Values: Precise torque specifications for critical fasteners across all systems. Technical Depth Depth: Complete factory-level repair and diagnostic information, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Printable: Yes, individual pages or the entire manual can be printed. Binding Type Binding Type: Digital Download (Printable PDF) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V10 Displacement: 8.3 Liters (8279 cc) Bore X Stroke: 4.25 in x 3.72 in (107.95 mm x 94.5 mm) Compression Ratio: 9.6:1 Valvetrain: Overhead Valve (OHV), 2 valves per cylinder (20 valves total) Fuel Delivery: Multi-point Fuel Injection (MPI) Performance Horsepower: 500 hp @ 5600 rpm Torque: 525 lb-ft @ 4200 rpm Fuel System Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Fuel Tank Capacity: Approx. 26 gallons (98 L) 🔧 Transmission Standard Regular Cab Transmission: BorgWarner T-56 6-speed Manual Transmission Quad Cab Transmission: Getrag 238 6-speed Manual Transmission (for 2005-2006 Quad Cab) Optional Optional Transmission: None (Manual transmission was standard for SRT-10 models) Features Clutch: Heavy-duty performance clutch system. Fluid Specifications T56 Fluid: Dexron III/Mercon Automatic Transmission Fluid or equivalent (check manual for exact specification) Getrag 238 Fluid: Specific Manual Transmission Fluid (MTF) - consult manual for exact specification. 📐 Dimensions Exterior Wheelbase: Regular Cab: 117.8 inches (2992 mm); Quad Cab: 139.8 inches (3551 mm) Length: Regular Cab: 194.6 inches (4943 mm); Quad Cab: 216.6 inches (5502 mm) Width: 79.1 inches (2009 mm) Height: 71.7 inches (1821 mm) Weights Curb Weight: Regular Cab: approx. 4880 lbs (2214 kg); Quad Cab: approx. 5160 lbs (2340 kg) Gross Vehicle Weight Rating Gvw: Approx. 6300-6500 lbs (2858-2948 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4-star driver, 5-star passenger (for comparable Ram models, specific SRT-10 may vary, consult NHTSA for exact data). Active Features ABS: Yes, Anti-lock Braking System. Traction Control: Yes, Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point height-adjustable seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Premium audio system often included, with CD player and AM/FM radio. Navigation: Optional navigation system available on some models. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Outlets: 12V auxiliary power outlets. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (severe duty may require more frequent changes - refer to manual). Engine Air Filter Replacement:...
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Sku: 479174
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Dodge RAM SRT 10 SRT10 2004-2006 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
RAM SRT-10
Generation:
Second Generation (DR/DH/D2)
Codes
Internal Platform Code:
DR/DH/D2
Engine Code:
Viper V10 (various designations based on year/application)
👋 Introduction
Market Position
Market Niche:
High-performance pickup truck, extreme sport truck segment.
Competitive Analysis
Competitors In Class:
Ford SVT F-150 Lightning, Chevrolet Silverado SS.
Key Features
Powertrain:
500+ horsepower 8.3L Viper V10 engine, unique for a production pickup truck.
Suspension Tuning:
Sport-tuned suspension for enhanced handling capabilities.
Aerodynamics:
Aggressive styling cues, often including unique body kits and spoilers.
Manual Value Proposition
Content Type:
Professional, factory-accurate repair and maintenance guidance.
User Benefit:
Enables owners to perform complex repairs and maintenance, saving time and money, and ensuring correct procedures are followed.
📋 Manual Details
Coverage Areas
Covered Model Years:
2004, 2005, 2006
Covered Variants:
SRT-10 (Regular Cab, Quad Cab)
Page Count
Estimated Pages:
Hundreds (detailed, comprehensive)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, diagnostics, maintenance, repair procedures for the 8.3L Viper V10 engine.
Transmission:
Manual (NV4500 for Regular Cab, T-56 for Quad Cab) repair, overhaul, clutch service, diagnostics.
Drivetrain:
Rear axle, driveshaft, U-joints, differential service and repair.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Brakes:
Front and rear brake system diagnosis, repair, replacement of pads, rotors, calipers, ABS system service.
Steering:
Power steering system, steering column, steering gear diagnosis and repair.
Electrical System:
Complete wiring diagrams, fuse/relay information, starting and charging systems, lighting, accessories, diagnostic procedures.
Body And Chassis:
Body panel removal/installation, interior trim, glass replacement, chassis component repair.
HVAC:
Air conditioning and heating system service, refrigerant handling, component replacement.
Fuel System:
Fuel pump, injectors, fuel lines, EVAP system diagnosis and repair.
Cooling System:
Radiator, water pump, thermostat, cooling fan service and repair.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipe repair and replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, diagnostic trouble codes (DTCs).
Repair And Rebuild:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Specifications And Tolerances:
Torque specifications, clearances, fluid capacities, alignment angles, and other critical data.
Wiring Diagrams:
Comprehensive and detailed electrical schematics for all systems.
Component Testing:
Procedures for testing electrical components, sensors, and actuators.
Torque Values:
Precise torque specifications for critical fasteners across all systems.
Technical Depth
Depth:
Complete factory-level repair and diagnostic information, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality
Printable:
Yes, individual pages or the entire manual can be printed.
Binding Type
Binding Type:
Digital Download (Printable PDF)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V10
Displacement:
8.3 Liters (8279 cc)
Bore X Stroke:
4.25 in x 3.72 in (107.95 mm x 94.5 mm)
Compression Ratio:
9.6:1
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder (20 valves total)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Performance
Horsepower:
500 hp @ 5600 rpm
Torque:
525 lb-ft @ 4200 rpm
Fuel System
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Fuel Tank Capacity:
Approx. 26 gallons (98 L)
🔧 Transmission
Standard
Regular Cab Transmission:
BorgWarner T-56 6-speed Manual Transmission
Quad Cab Transmission:
Getrag 238 6-speed Manual Transmission (for 2005-2006 Quad Cab)
Optional
Optional Transmission:
None (Manual transmission was standard for SRT-10 models)
Features
Clutch:
Heavy-duty performance clutch system.
Fluid Specifications
T56 Fluid:
Dexron III/Mercon Automatic Transmission Fluid or equivalent (check manual for exact specification)
Getrag 238 Fluid:
Specific Manual Transmission Fluid (MTF) - consult manual for exact specification.
📐 Dimensions
Exterior
Wheelbase:
Regular Cab: 117.8 inches (2992 mm); Quad Cab: 139.8 inches (3551 mm)
Length:
Regular Cab: 194.6 inches (4943 mm); Quad Cab: 216.6 inches (5502 mm)
Width:
79.1 inches (2009 mm)
Height:
71.7 inches (1821 mm)
Weights
Curb Weight:
Regular Cab: approx. 4880 lbs (2214 kg); Quad Cab: approx. 5160 lbs (2340 kg)
Gross Vehicle Weight Rating Gvw:
Approx. 6300-6500 lbs (2858-2948 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4-star driver, 5-star passenger (for comparable Ram models, specific SRT-10 may vary, consult NHTSA for exact data).
Active Features
ABS:
Yes, Anti-lock Braking System.
Traction Control:
Yes, Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point height-adjustable seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Premium audio system often included, with CD player and AM/FM radio.
Navigation:
Optional navigation system available on some models.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Outlets:
12V auxiliary power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (severe duty may require more frequent changes - refer to manual).
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on spark plug type - platinum/iridium recommended).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type Capacity:
SAE 10W-30 or 10W-40 (Synthetic recommended), approx. 7 quarts (6.6 L) with filter. Consult manual for exact specification and capacity.
Coolant Type:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) coolant (Mopar OAT or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Clutch Wear:
Due to high torque, clutch wear can be accelerated with aggressive driving.
Suspension Bushings:
Potential for premature wear of suspension bushings under heavy use.
Interior Rattles:
Some owners report minor interior rattles due to the performance-oriented nature and stiffer chassis.
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
SRT (Street and Racing Technology) division focus on performance vehicles.
Model Evolution
Creation Purpose:
To create the ultimate performance pickup truck, leveraging the powerful Viper V10 engine.
Wheel Drive:
Rear-wheel drive (RWD) only.
Production
Production Years:
2004-2006
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Widely recognized as a benchmark in the performance truck segment for its era.
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