🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200R Sportster Roadster Model Variant: Sportster Roadster Years Covered: 2004, 2005, 2006 Codes Vin Code Range: Refer to Manual for Specific VIN Decoding 👋 Introduction Market Position Market Segment: Cruiser/Performance Cruiser Motorcycle Competitive Analysis Key Competitors: Other V-twin cruisers from brands like Indian, Victory, and custom motorcycle builders. Key Features Vehicle Usp: The Sportster Roadster typically offers a more performance-oriented riding experience within the Sportster line, often with upgraded suspension and braking components, appealing to riders who prefer a sportier feel on a classic V-twin platform. Manual Value Proposition Cost Savings Potential: Significant savings on repair and maintenance bills by enabling DIY servicing. Accessibility: Instant download provides immediate access to critical repair information, eliminating wait times. 📋 Manual Details Coverage Areas Covered Models: All XL1200R Sportster Roadster models for the specified years Covered Engines: All specified engine types for the XL1200R Covered Transmissions: All specified transmission types for the XL1200R Covered Trims: All trim levels of the XL1200R Sportster Roadster Page Count Page Count Estimate: Hundreds of Pages (Exact count not specified, but described as comprehensive) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine, Fuel System, Cooling System, Lubrication System Drivetrain Systems: Clutch, Drive, Transmission, Final Drive Chassis Systems: Chassis, Wheels/Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams General Information: General Information, Maintenance Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Filter Replacements Repair Procedures: Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Adjustments, Electrical Troubleshooting Diagnostic Procedures: Troubleshooting, Fault Diagnosis, Electrical System Diagnostics Disassembly Assembly: Component Disassembly and Reassembly Installation Procedures: Component Installation Technical Depth Technical Depth: Comprehensive diagnostic, repair, and maintenance information; detailed diagrams and step-by-step instructions; intended for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality: YES Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: Not Applicable (Digital Format) Requirements Required Software: Adobe PDF Reader, WinZip (for extraction) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-twin Displacement: 1200cc (73.4 cu in) Bore X Stroke: Refer to Manual for Specifics (Typically around 3.496 in x 3.812 in) Compression Ratio: Refer to Manual for Specifics (Typically around 9.7:1) Performance Horsepower: Refer to Manual for Specifics (Typically around 65-70 HP) Torque: Refer to Manual for Specifics (Typically around 70-75 ft-lbs) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication System Oil Type: Refer to Manual for Specifics (Typically Harley-Davidson 20W-50 or equivalent) Oil Capacity: Refer to Manual for Specifics (Typically around 3.0 US quarts with filter change) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate Features Transmission Fluid Type: Refer to Manual for Specifics (Typically Harley-Davidson Formula+ or equivalent) Primary Drive: Duplex chain, rubber isolated drive Final Drive: Belt drive 📐 Dimensions Exterior Length: Refer to Manual for Specifics (Typically around 88.0 inches) Width: Refer to Manual for Specifics (Typically around 37.0 inches) Height: Refer to Manual for Specifics (Typically around 47.0 inches) Weights Dry Weight: Refer to Manual for Specifics (Typically around 545 lbs) Wet Weight: Refer to Manual for Specifics (Typically around 572 lbs) Gross Vehicle Weight Rating: Refer to Manual for Specifics Fuel Capacity Fuel Tank Capacity: Refer to Manual for Specifics (Typically around 4.0 gallons) 🛡️ Safety Features Ratings Safety Certifications: Compliant with applicable safety standards for its manufacturing period. Active Features Braking System: Dual-action front and rear disc brakes with hydraulic actuation. Suspension Features: Telescopic front forks and rear coil-over shock absorbers, often with heavier-duty components for the Roadster model. Passive Features Lighting: Halogen headlight, LED tail light, front and rear turn signals. 💡 Technology Features Infotainment Instrumentation: Analog speedometer with a digital odometer/trip meter, tachometer, and indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was not standard on all models of this era, check specific vehicle specifications. The manual will detail its operation if equipped. Connectivity Diagnostic Ports: The manual will detail the location and usage of diagnostic ports for electronic diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to Manual for Specifics (Typically every 5,000 miles or annually) Primary Chain Tensioner Check: Refer to Manual for Specifics (Crucial maintenance item for this generation) Spark Plug Replacement: Refer to Manual for Specifics Belt Drive Inspection: Refer to Manual for Specifics (Check for wear and proper tension) Fluid Specifications Engine Oil Grade: Refer to Manual for Specifics (e.g., Harley-Davidson 20W-50) Primary Chain Case Fluid: Refer to Manual for Specifics (e.g., Harley-Davidson Formula+) Transmission Oil Grade: Refer to Manual for Specifics (e.g., Harley-Davidson Formula+ or syn. 75W-90) Brake Fluid Type: Refer to Manual for Specifics (DOT 4 recommended) Known Issues...