🏷️ Basic Information Identification Make: Harley-Davidson Model: XL883L Sportster Low Years Covered: 2004, 2005, 2006 Model Code: XL883L Vehicle Type: Motorcycle Product Name: Harley XL883L Sportster Low 2004-2006 Service Repair Manual PDF 👋 Introduction Market Position Target Audience: Harley-Davidson XL883L Sportster Low owners seeking to perform maintenance and repairs themselves. Competitive Analysis Advantage: Provides official factory service information in a convenient digital PDF format, often more affordable and accessible than traditional printed manuals. Key Features Digital Convenience: Easy access, searchability, and selective printing. Completeness: Covers all styles and provides hundreds of pages of comprehensive information. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Harley-Davidson XL883L Sportster Low (2004-2006) Technical Areas: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams Page Count Estimated Page Count: Hundreds (exact count not specified, but implies a complete factory manual) Manual Type Type: Factory Service Repair Manual Purpose: Do-it-yourselfer and experienced mechanic repair and service Language Language: English Format Digital Format: PDF Compatibility: All Windows versions, Mac, Web Browser (PC and Mobile) Printability: Fully Printable (entire manual or specific pages) Delivery: Speed Download Requirements Software Requirements: Adobe PDF Reader, Winzip (free) 📖 Manual Coverage Systems Covered Engine Systems: Engine, Fuel System, Cooling System, Clutch, Lubrication System, Engine Removal/Installation Drivetrain Systems: Drive, Transmission, Wheels/Tires, Final Drive Chassis And Suspension: Chassis, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams Procedures Included Maintenance Procedures: Routine maintenance, service intervals, fluid changes, component checks Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all covered systems Troubleshooting: Implied through detailed repair procedures and general information Technical Depth Depth: Complete factory service manual level, covering detailed diagnostics, repair, and overhaul procedures. Illustrations: Hundreds of photos and illustrations 📊 Manual Specifications File Format Document Format: PDF Print Quality Print Capability: High quality, printable pages Binding Type Binding: N/A (Digital Format - PDF) Paper Type Paper Type: N/A (Digital Format - PDF) Licensing Licensing: No Expiry Dates ⚙️ Engine Specifications Primary Engine Engine Type: Evolution V-Twin (Air-cooled) Engine Displacement: 883cc (53.7 cubic inches) Bore X Stroke: 76.2 mm x 96.8 mm (3.00 in x 3.81 in) - *Typical for this engine family, specific confirmation in manual* Compression Ratio: 8.8:1 - *Typical for this engine family, specific confirmation in manual* Performance Horsepower: Approx. 50-55 HP (Varies by specific tuning and measurement, manual will provide exact figures) Torque: Approx. 53-57 ft-lbs @ 3,750 RPM (Varies by specific tuning and measurement, manual will provide exact figures) Fuel System Fuel Delivery: Carburetor (Keihin CV) for 2004-2006 models. Fuel Injection (EFI) became standard later. Fuel Type: Unleaded gasoline, 87 octane (minimum) Cooling System Cooling Method: Air-cooled Lubrication System Oil Type: Harley-Davidson SYN3 or equivalent SAE 20W50 motorcycle oil Oil Capacity: Approx. 3.0 US quarts (2.8 Liters) with filter change Engine Removal Installation Procedure Detail: Detailed steps for engine removal and installation, including necessary tools and precautions. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, helical type Optional Optional Transmissions: N/A (Standard 5-speed for this model/year) Features Clutch Type: Wet, multi-plate Transmission Fluid Type: Harley-Davidson Formula+ or equivalent primary chaincase lubricant Transmission Fluid Capacity: Approx. 2.7 US quarts (2.5 Liters) 📐 Dimensions Exterior Length: Approx. 88.5 inches (2248 mm) - *May vary slightly by year, manual will confirm* Wheelbase: Approx. 60.0 inches (1524 mm) Weights Dry Weight: Approx. 556 lbs (252 kg) Gross Vehicle Weight Rating: Approx. 935 lbs (424 kg) Fuel Capacity Fuel Tank Capacity: 3.0 US gallons (11.4 Liters) 🛡️ Safety Features Ratings Safety Certification: Meets all applicable Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles. Active Features Braking System: Dual-action, single-disc front brake; Single-action, single-disc rear brake. ABS was not standard on this model/year. Passive Features Lighting: Halogen headlight, LED tail light, incandescent turn signals. 💡 Technology Features Infotainment Infotainment System: Basic analogue instrumentation (speedometer, tachometer, indicator lights). No integrated infotainment system in the modern sense. Driver Assistance Driver Assistance Features: No electronic driver assistance features (e.g., ABS, traction control) were standard on this model. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 12 months, whichever comes first (as per typical Harley-Davidson recommendations for this era; manual will specify). Primary Chaincase Lubricant Interval: Every 5,000 miles (8,000 km) or 12 months (as per typical Harley-Davidson recommendations; manual will specify). Spark Plug Replacement: Refer to manual for specific mileage, typically around 10,000-20,000 miles depending on plug type. Brake Fluid Flush: Every 2 years or as specified in manual. Fluid Specifications Engine Oil Spec: SAE 20W50 Harley-Davidson SYN3 or equivalent API CI-4 or JASO MA certified. Primary Chaincase Lubricant Spec: Harley-Davidson Formula+ or equivalent SAE 50 motorcycle lubricant. Brake Fluid Spec: DOT 4 Known Issues Carburetor Tuning: The Keihin CV carburetor can require periodic adjustment or cleaning for...