Chrysler Crossfire LHD 2004-2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Body Style: Coupe/Roadster Drive Type: Rear-Wheel Drive (RWD) Steering Side: Left-Hand Drive (LHD) Generation Generation: First Generation (Crossfire) Codes Platform Code: R170 (shared with Mercedes-Benz SLK) 👋 Introduction Market Position Market Segment: Luxury Sports Coupe/Convertible Competitive Analysis Key Competitors: BMW Z4, Mercedes-Benz SLK, Porsche Boxster, Audi TT Key Features Design Philosophy: Distinctive styling, rear-wheel drive performance, European engineering influence Platform Sharing: Utilizes Mercedes-Benz R170 SLK platform, providing a strong engineering foundation 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007, 2008 Regions Covered: Left-Hand Drive (LHD) markets Page Count Page Count: 3307 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Comprehensive engine repair, diagnostics, and specifications Transmission: Manual and Automatic transmission service, repair, and diagnostics Brakes: Brake system maintenance, repair, ABS diagnostics Suspension Steering: Front and rear suspension, steering system components and service Electrical System: Wiring diagrams, component testing, diagnostics for all electrical systems Body And Chassis: Body panel removal/installation, structural repair, chassis components HVAC: Heating, Ventilation, and Air Conditioning system service and repair Fuel System: Fuel delivery, injection, and exhaust system service Cooling System: Radiator, fan, coolant flow, and pump service Safety Systems: Airbag system, seatbelt mechanisms, and related diagnostics Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common and complex issues Removal Installation: Step-by-step instructions for removing and installing all vehicle components Disassembly Assembly: Detailed procedures for component disassembly and reassembly Adjustments: Precise adjustment procedures for various systems (e.g., throttle, brakes) Specifications: Torque values, measurements, tolerances, and factory specifications Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete rebuilds Diagnostic Information: Inclusion of diagnostic charts, troubleshooting trees, and symptom analysis Illustrations: Detailed diagrams, exploded views, and photographic guides 📊 Manual Specifications File Format Printability: Yes, all pages are printable Searchability: Implied PDF format allows for text search functionality Print Quality Print Quality Description: Printable to high quality, suitable for professional use Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 3.2L V6 SOHC M112 E32 Displacement: 3199 cc (3.2 Liters) Performance Horsepower: 215 hp @ 6000 rpm (Naturally Aspirated) Torque: 220 lb-ft (300 Nm) @ 3000 rpm (Naturally Aspirated) Supercharged Variant: SRT-6 models featured a supercharged 3.2L V6 (183 cu in) producing 350 hp and 330 lb-ft of torque. Fuel System Fuel Delivery: Sequential Multiport Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Features Valve Train: SOHC (Single Overhead Camshaft), 18 valves (3 per cylinder) Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 10.0:1 🔧 Transmission Standard Standard Transmission: 6-speed Manual (Getrag) Optional Optional Transmission: 5-speed Automatic (with manual shift mode) Features Automatic Features: Tiptronic-style shifting, electronically controlled Transmission Fluid Automatic Transmission Fluid Spec: Refer to manual for specific ATF type (e.g., ATF+4 or equivalent) Manual Transmission Fluid Spec: Refer to manual for specific MTF type 📐 Dimensions Exterior Length: 169.1 inches (4295 mm) Width: 70.5 inches (1791 mm) Height: 50.5 inches (1283 mm) Wheelbase: 97.2 inches (2469 mm) Weights Curb Weight: Approximately 3,300 - 3,450 lbs (1,497 - 1,565 kg), depending on configuration Cargo Trunk Volume: Approximately 7.6 cu ft (Coupe) / 4.8 cu ft (Roadster, with top up) 🛡️ Safety Features Ratings NHTSA Ratings: NHTSA crash test data specific to this generation can be found in official NHTSA reports. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS) Passive Features Passive Safety Features: Front and side airbags, crumple zones, reinforced passenger cell, roll-over protection system (Roadster) 💡 Technology Features Infotainment Infotainment System: Basic audio systems with CD player, optional navigation system on some models. Driver Assistance Driver Assistance Features: Standard safety assists like ABS, ESP, TCS. Limited advanced driver-assistance systems compared to modern vehicles. Connectivity Connectivity Options: No modern connectivity features like Bluetooth streaming or Apple CarPlay/Android Auto. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 7,500 miles or 12 months, whichever comes first (check manual for specific details). Major Service Intervals: Refer to the manual for specific mileage-based major service intervals (e.g., spark plug replacement, coolant flush). Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade and specification (e.g., 0W-40 or 5W-40 meeting MB 229.5 spec). Coolant Type: Ethylene Glycol based coolant, compatible with Mercedes-Benz specifications (e.g., G05 or equivalent). Brake Fluid Type: DOT 3 or DOT 4 brake fluid Known Issues Common Issues: Potential for HVAC blower motor resistor failure, soft top hydraulic leaks (Roadster), starter motor issues, occasional electrical gremlins (typical for the era and platform). Maintenance Recommendations: Regular inspection of suspension components, checking for fluid leaks, and ensuring proper maintenance of the convertible top mechanism....
Refer to manual for specific ATF type (e.g., ATF+4 or equivalent)
Manual Transmission Fluid Spec:
Refer to manual for specific MTF type
📐 Dimensions
Exterior
Length:
169.1 inches (4295 mm)
Width:
70.5 inches (1791 mm)
Height:
50.5 inches (1283 mm)
Wheelbase:
97.2 inches (2469 mm)
Weights
Curb Weight:
Approximately 3,300 - 3,450 lbs (1,497 - 1,565 kg), depending on configuration
Cargo
Trunk Volume:
Approximately 7.6 cu ft (Coupe) / 4.8 cu ft (Roadster, with top up)
🛡️ Safety Features
Ratings
NHTSA Ratings:
NHTSA crash test data specific to this generation can be found in official NHTSA reports.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS)
Passive Features
Passive Safety Features:
Front and side airbags, crumple zones, reinforced passenger cell, roll-over protection system (Roadster)
💡 Technology Features
Infotainment
Infotainment System:
Basic audio systems with CD player, optional navigation system on some models.
Driver Assistance
Driver Assistance Features:
Standard safety assists like ABS, ESP, TCS. Limited advanced driver-assistance systems compared to modern vehicles.
Connectivity
Connectivity Options:
No modern connectivity features like Bluetooth streaming or Apple CarPlay/Android Auto.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 7,500 miles or 12 months, whichever comes first (check manual for specific details).
Major Service Intervals:
Refer to the manual for specific mileage-based major service intervals (e.g., spark plug replacement, coolant flush).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade and specification (e.g., 0W-40 or 5W-40 meeting MB 229.5 spec).
Coolant Type:
Ethylene Glycol based coolant, compatible with Mercedes-Benz specifications (e.g., G05 or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Issues:
Potential for HVAC blower motor resistor failure, soft top hydraulic leaks (Roadster), starter motor issues, occasional electrical gremlins (typical for the era and platform).
Maintenance Recommendations:
Regular inspection of suspension components, checking for fluid leaks, and ensuring proper maintenance of the convertible top mechanism.
📚 Vehicle History
Brand Heritage
Brand Introduction:
Chrysler, a long-standing American automotive manufacturer, known for a range of vehicles from sedans to minivans.
Model Evolution
Crossfire Development:
Developed in collaboration with DaimlerChrysler, leveraging Mercedes-Benz engineering and components, specifically the R170 SLK platform.
Production
Production Period:
2003-2008
Manufacturing Location:
Karmann factory in Osnabrück, Germany
🏆 Awards & Recognition
Recognitions
Design Awards:
The Crossfire's distinctive styling was often praised, leading to positive design critiques.
Ratings
Consumer Ratings:
Consumer reviews and ratings varied, with praise for styling and performance, but some criticism regarding interior materials and practicality.
Certifications
Engineering Certification:
Leverages Mercedes-Benz engineering expertise and components, indicating adherence to German automotive standards.
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