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2004-2009 KIA OPIRUS Body Service/Repair/ Workshop Manual 04 05 06 07 08 09

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🏷️ Basic Information Identification Make: Kia Model: Opirus Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Codes Platform: GH (shared with Hyundai Grandeur XG) 👋 Introduction Market Position Segment: Full-size Luxury Sedan (North American Market), Flagship Sedan (Global) Competitive Analysis Competitors: Buick LeSabre/Lucerne, Toyota Avalon, Lincoln Town Car, Cadillac DTS (in its segment) Key Features Design Philosophy: Elegant, European-inspired styling, emphasis on comfort and quietness 📋 Manual Details Coverage Areas Primary Coverage: Body Service, Repair, Workshop Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (likely PDF), searchable 📖 Manual Coverage Systems Covered Powertrain: Engine (3.5L V6, 3.8L V6), Transmission (Automatic) Chassis: Suspension, Steering, Brakes, Drivetrain, Wheels, Tires Body: Exterior Panels, Doors, Hood, Trunk, Roof, Bumpers, Glass, Mirrors, Interior Trim, Seating Electrical: Lighting, Wiring Diagrams, Fuses, Relays, Power Accessories, Body Control Module (BCM), Powertrain Control Module (PCM), Diagnostic Trouble Codes (DTCs) HVAC: Heating, Ventilation, Air Conditioning, Climate Control Safety: Airbags, Seatbelts, Anti-lock Braking System (ABS), Traction Control System (TCS) Procedures Included General Repair: Component removal and installation, adjustments, alignments Diagnostic: Troubleshooting guides, symptom-based diagnostics, wiring diagram interpretation Maintenance: Fluid checks and changes, filter replacements, lubrication, tune-up procedures Bodywork: Panel repair, dent removal, welding, painting preparation, trim installation/removal Electrical Repair: Component testing, circuit repair, sensor diagnosis, module programming (where applicable) Technical Depth Depth: Comprehensive, from basic maintenance to advanced component overhaul and system diagnostics 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution scans, clear diagrams and illustrations Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 1: G6CU (3.5L V6, Lambda II) Engine Displacement 1: 3.5 liters (3497 cc) Engine Cylinders 1: 6 Engine Configuration 1: V6 Engine Aspiration 1: Naturally Aspirated Engine Bore Stroke 1: 93.0 mm x 82.7 mm Engine Compression Ratio 1: 9.4:1 Performance Horsepower 1: 203 hp @ 5500 rpm Torque 1: 216 lb-ft @ 3500 rpm Horsepower 2: 235 hp @ 5800 rpm (approx.) Torque 2: 255 lb-ft @ 4500 rpm (approx.) Engine Code 2 Engine Code 2: G4GC (3.8L V6, Lambda) Engine Displacement 2 Engine Displacement 2: 3.8 liters (3778 cc) Engine Cylinders 2 Engine Cylinders 2: 6 Engine Configuration 2 Engine Configuration 2: V6 Engine Aspiration 2 Engine Aspiration 2: Naturally Aspirated Engine Bore Stroke 2 Engine Bore Stroke 2: 96.0 mm x 87.0 mm Engine Compression Ratio 2 Engine Compression Ratio 2: 10.0:1 Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 (Regular unleaded), 91 recommended for optimal performance 🔧 Transmission Standard Transmission Type: 5-speed Automatic with Shiftronic (Sequential Manual Shift) Features Transmission Features: Electronically controlled, adaptive shift logic 📐 Dimensions Exterior Length: approx. 197.4 inches Width: approx. 73.0 inches Height: approx. 57.7 inches Wheelbase: approx. 112.2 inches Interior Passenger Volume: approx. 110.4 cu ft Cargo Trunk Capacity: approx. 15.7 cu ft Weights Curb Weight: approx. 3700-3900 lbs (depending on engine and trim) 🛡️ Safety Features Ratings NHTSA Front Driver: Good NHTSA Front Passenger: Good IIHS Moderate Overlap Front: Acceptable (for early models, can vary with specific testing year) Active Features ABS: Standard Anti-lock Braking System TCS: Standard Traction Control System Esc: Optional Electronic Stability Control (availability varied by year/market) Passive Features Airbags: Frontal airbags, Side-impact airbags, Side curtain airbags (availability varied) Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Head Unit Features: AM/FM/CD player, often with premium audio system (Infinity/Harman Kardon) Navigation: Optional Factory Navigation System (DVD-based) Climate Control: Automatic Dual-Zone Climate Control Driver Assistance Cruise Control: Standard Cruise Control Connectivity Auxiliary Input: Optional Auxiliary Audio Input 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first Air Filter Replacement: Every 30,000 miles or 24 months Cabin Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 100,000 miles (Long-Life Iridium) Timing Belt Replacement: Not applicable (uses timing chain) Fluid Specifications Engine Oil Type 3.5L: SAE 5W-30, API SM or higher Engine Oil Type 3.8L: SAE 5W-30, API SM or higher Engine Oil Capacity 3.5L: approx. 4.5 US quarts (with filter) Engine Oil Capacity 3.8L: approx. 5.2 US quarts (with filter) Transmission Fluid Type: Kia Genuine ATF SP-III or equivalent Coolant Type: Ethylene Glycol based coolant, 50/50 mix with distilled water Known Issues Common Complaint 1: CVT belt wear/slippage (early models before 5-speed auto adoption) Common Complaint 2: Front suspension component wear (control arms, bushings) Common Complaint 3: Oil pan gasket leaks Common Complaint 4: Interior rattling or creaking noises due to trim fitment Common Complaint 5: ABS sensor issues 📚 Vehicle History Brand Heritage Brand Origin: South Korea Model Evolution Generation: First Generation (2004-2009) Design Basis: Developed in collaboration with Hyundai, sharing the platform with the Hyundai Grandeur XG Production Assembly Location: South Korea Production Period: 2003 - 2009 🏆...
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2004-2009 KIA OPIRUS Body Service/Repair/ Workshop Manual 04 05 06 07 08 09
🏷️ Basic Information
Identification
Make:
Kia
Model:
Opirus
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Codes
Platform:
GH (shared with Hyundai Grandeur XG)
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan (North American Market), Flagship Sedan (Global)
Competitive Analysis
Competitors:
Buick LeSabre/Lucerne, Toyota Avalon, Lincoln Town Car, Cadillac DTS (in its segment)
Key Features
Design Philosophy:
Elegant, European-inspired styling, emphasis on comfort and quietness
📋 Manual Details
Coverage Areas
Primary Coverage:
Body Service, Repair, Workshop
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (likely PDF), searchable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (3.5L V6, 3.8L V6), Transmission (Automatic)
Chassis:
Suspension, Steering, Brakes, Drivetrain, Wheels, Tires
Body:
Exterior Panels, Doors, Hood, Trunk, Roof, Bumpers, Glass, Mirrors, Interior Trim, Seating
Electrical:
Lighting, Wiring Diagrams, Fuses, Relays, Power Accessories, Body Control Module (BCM), Powertrain Control Module (PCM), Diagnostic Trouble Codes (DTCs)
HVAC:
Heating, Ventilation, Air Conditioning, Climate Control
Safety:
Airbags, Seatbelts, Anti-lock Braking System (ABS), Traction Control System (TCS)
Procedures Included
General Repair:
Component removal and installation, adjustments, alignments
Diagnostic:
Troubleshooting guides, symptom-based diagnostics, wiring diagram interpretation
Maintenance:
Fluid checks and changes, filter replacements, lubrication, tune-up procedures
Bodywork:
Panel repair, dent removal, welding, painting preparation, trim installation/removal
Electrical Repair:
Component testing, circuit repair, sensor diagnosis, module programming (where applicable)
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced component overhaul and system diagnostics
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution scans, clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
G6CU (3.5L V6, Lambda II)
Engine Displacement 1:
3.5 liters (3497 cc)
Engine Cylinders 1:
6
Engine Configuration 1:
V6
Engine Aspiration 1:
Naturally Aspirated
Engine Bore Stroke 1:
93.0 mm x 82.7 mm
Engine Compression Ratio 1:
9.4:1
Performance
Horsepower 1:
203 hp @ 5500 rpm
Torque 1:
216 lb-ft @ 3500 rpm
Horsepower 2:
235 hp @ 5800 rpm (approx.)
Torque 2:
255 lb-ft @ 4500 rpm (approx.)
Engine Code 2
Engine Code 2:
G4GC (3.8L V6, Lambda)
Engine Displacement 2
Engine Displacement 2:
3.8 liters (3778 cc)
Engine Cylinders 2
Engine Cylinders 2:
6
Engine Configuration 2
Engine Configuration 2:
V6
Engine Aspiration 2
Engine Aspiration 2:
Naturally Aspirated
Engine Bore Stroke 2
Engine Bore Stroke 2:
96.0 mm x 87.0 mm
Engine Compression Ratio 2
Engine Compression Ratio 2:
10.0:1
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 (Regular unleaded), 91 recommended for optimal performance
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic with Shiftronic (Sequential Manual Shift)
Features
Transmission Features:
Electronically controlled, adaptive shift logic
📐 Dimensions
Exterior
Length:
approx. 197.4 inches
Width:
approx. 73.0 inches
Height:
approx. 57.7 inches
Wheelbase:
approx. 112.2 inches
Interior
Passenger Volume:
approx. 110.4 cu ft
Cargo
Trunk Capacity:
approx. 15.7 cu ft
Weights
Curb Weight:
approx. 3700-3900 lbs (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good
NHTSA Front Passenger:
Good
IIHS Moderate Overlap Front:
Acceptable (for early models, can vary with specific testing year)
Active Features
ABS:
Standard Anti-lock Braking System
TCS:
Standard Traction Control System
Esc:
Optional Electronic Stability Control (availability varied by year/market)
Passive Features
Airbags:
Frontal airbags, Side-impact airbags, Side curtain airbags (availability varied)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Head Unit Features:
AM/FM/CD player, often with premium audio system (Infinity/Harman Kardon)
Navigation:
Optional Factory Navigation System (DVD-based)
Climate Control:
Automatic Dual-Zone Climate Control
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
Auxiliary Input:
Optional Auxiliary Audio Input
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first
Air Filter Replacement:
Every 30,000 miles or 24 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 100,000 miles (Long-Life Iridium)
Timing Belt Replacement:
Not applicable (uses timing chain)
Fluid Specifications
Engine Oil Type 3.5L:
SAE 5W-30, API SM or higher
Engine Oil Type 3.8L:
SAE 5W-30, API SM or higher
Engine Oil Capacity 3.5L:
approx. 4.5 US quarts (with filter)
Engine Oil Capacity 3.8L:
approx. 5.2 US quarts (with filter)
Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Known Issues
Common Complaint 1:
CVT belt wear/slippage (early models before 5-speed auto adoption)
Common Complaint 2:
Front suspension component wear (control arms, bushings)
Common Complaint 3:
Oil pan gasket leaks
Common Complaint 4:
Interior rattling or creaking noises due to trim fitment
Common Complaint 5:
ABS sensor issues
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Model Evolution
Generation:
First Generation (2004-2009)
Design Basis:
Developed in collaboration with Hyundai, sharing the platform with the Hyundai Grandeur XG
Production
Assembly Location:
South Korea
Production Period:
2003 - 2009
🏆 Awards & Recognition
Recognitions
Initial Market Reception:
Generally positive for its value proposition and luxury features at its price point
Reliability Ratings:
Mixed, with some common issues typical for its segment and age, but generally reliable with proper maintenance.
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