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Suzuki QuadSport 250 LT-Z250 LTZ250 2004-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: QuadSport 250 Model Variant: LT-Z250 / LTZ250 Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: LT-Z250 👋 Introduction Market Position Segment: Sport ATV (ATV) Target Audience: Enthusiasts, Recreational Riders, DIY Mechanics Competitive Analysis Key Competitors: Yamaha Raptor 250, Honda TRX250X, Kawasaki KFX250 Key Features Manual Advantage: Provides dealership-level repair information, instant access, cost-effective alternative to physical manuals Vehicle Focus: Designed for performance and agility in sport riding 📋 Manual Details Coverage Areas Manual Type: Complete Service Repair Manual Language: English Format: Adobe Acrobat PDF Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Maintenance, Troubleshooting, Specifications Transmission: Gearbox Service, Clutch Operation, Maintenance, Repair Chassis: Frame Inspection, Suspension Adjustments, Wheel Bearing Service Steering: Handlebar Assembly, Tie Rods, Steering Knuckle Service Brakes: Hydraulic System, Disc Brake Service, Bleeding Procedures, Pad Replacement Electrical: Wiring Diagrams, Lighting System, Ignition System, CDI Unit, Charging System Fuel System: Carburetor Service, Fuel Tank Maintenance, Fuel Lines Lubrication: Lubrication Points, Oil Change Procedures, Fluid Specifications Bodywork: Body Panel Removal, Seat Assembly, Fender Maintenance Battery: Battery Testing, Charging, Replacement Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Chain Adjustment Troubleshooting: Diagnostic Procedures for Common Issues, Symptom-Based Fault Finding Repair: Component Disassembly, Reassembly, Component Replacement Specifications: Torque Values, Clearances, Timing Specifications Technical Depth Diagnostic Capabilities: Comprehensive fault code diagnosis and troubleshooting guides Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds Electrical Diagrams: Detailed and accurate wiring diagrams for all electrical systems 📊 Manual Specifications File Format File Type: PDF Compatibility: PC and Mac compatible Searchability: Searchable text for quick information retrieval Print Quality Printable: Yes, individual sections or entire manual can be printed Binding Type User Binding: Recommended for 3-ring binder for organized reference Paper Type Physical Format: Digital - no physical manual is shipped ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Displacement: 249cc (250cc class) Bore X Stroke: 72.0 mm x 61.2 mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 20-22 HP (Varies slightly by year and testing) - specific value not listed, but common for this class. Torque: Approximately 15-17 lb-ft (Varies slightly by year and testing) - specific value not listed. Fuel System Fuel Delivery: Mikuni BSR32 carburetor Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Clutch Type: Wet multi-plate Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approximately 1760 mm (69.3 in) Width: Approximately 1115 mm (43.9 in) Height: Approximately 1040 mm (40.9 in) Wheelbase: Approximately 1240 mm (48.8 in) Weights Dry Weight: Approximately 177 kg (390 lbs) Fuel Tank Capacity: 10.0 L (2.6 US gal) 🛡️ Safety Features Ratings Safety Standards: Designed to meet ANSI/SVIA 1-2003 and OSHA standards for recreational use Active Features Braking System: Dual hydraulic disc front brakes, Single hydraulic disc rear brake Passive Features Handlebars: Tapered handlebars with comfortable grip design 💡 Technology Features Infotainment Display: Digital multi-function display (speedometer, odometer, trip meter, clock) Driver Assistance Lighting: Dual 35W headlights, 5W brake/taillight Connectivity Charging System: 12V DC output for battery charging 🔧 Maintenance Service Intervals Oil Change Interval: Every 20 hours or 6 months (refer to manual for precise details) Air Filter Cleaning: Every 10 hours or as needed based on conditions Spark Plug Replacement: Refer to manual, typically every 100-150 hours or as needed Fluid Specifications Engine Oil Type: SAE 10W-40 API SE, SF or SG (refer to manual for exact specification) Engine Oil Capacity: Approximately 1.7 L (1.8 US qt) with filter change (refer to manual) Coolant Type: Antifreeze coolant (mixture of 50% ethylene glycol and 50% distilled water) Known Issues Common Wear Items: Brake pads, tires, chain and sprockets, wheel bearings Carburetor Tuning: May require occasional adjustment due to altitude or fuel variations Suspension Maintenance: Regular cleaning and lubrication of suspension components is advised 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation, established 1909 Model Evolution Previous Models: Successor to models like the Suzuki QuadSport 250 LT-F250 Design Philosophy: Emphasis on performance, light weight, and maneuverability for sport riding Production Production Location: Typically manufactured in Japan or other Suzuki global facilities. 🏆 Awards & Recognition Recognitions Industry Perception: Generally well-regarded in its class for reliability and performance. Specific awards not readily available, but consistently a popular choice in the sport ATV market.
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Tipo: Atv
Fabricante:
Sku: 130962
Coleções: ALL ATV Powersports Suzuki

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Suzuki QuadSport 250 LT-Z250 LTZ250 2004-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
QuadSport 250
Model Variant:
LT-Z250 / LTZ250
Production Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
LT-Z250
👋 Introduction
Market Position
Segment:
Sport ATV (ATV)
Target Audience:
Enthusiasts, Recreational Riders, DIY Mechanics
Competitive Analysis
Key Competitors:
Yamaha Raptor 250, Honda TRX250X, Kawasaki KFX250
Key Features
Manual Advantage:
Provides dealership-level repair information, instant access, cost-effective alternative to physical manuals
Vehicle Focus:
Designed for performance and agility in sport riding
📋 Manual Details
Coverage Areas
Manual Type:
Complete Service Repair Manual
Language:
English
Format:
Adobe Acrobat PDF
Delivery Method:
Instant Digital Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Maintenance, Troubleshooting, Specifications
Transmission:
Gearbox Service, Clutch Operation, Maintenance, Repair
Chassis:
Frame Inspection, Suspension Adjustments, Wheel Bearing Service
Steering:
Handlebar Assembly, Tie Rods, Steering Knuckle Service
Brakes:
Hydraulic System, Disc Brake Service, Bleeding Procedures, Pad Replacement
Electrical:
Wiring Diagrams, Lighting System, Ignition System, CDI Unit, Charging System
Fuel System:
Carburetor Service, Fuel Tank Maintenance, Fuel Lines
Lubrication:
Lubrication Points, Oil Change Procedures, Fluid Specifications
Bodywork:
Body Panel Removal, Seat Assembly, Fender Maintenance
Battery:
Battery Testing, Charging, Replacement
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Chain Adjustment
Troubleshooting:
Diagnostic Procedures for Common Issues, Symptom-Based Fault Finding
Repair:
Component Disassembly, Reassembly, Component Replacement
Specifications:
Torque Values, Clearances, Timing Specifications
Technical Depth
Diagnostic Capabilities:
Comprehensive fault code diagnosis and troubleshooting guides
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds
Electrical Diagrams:
Detailed and accurate wiring diagrams for all electrical systems
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
PC and Mac compatible
Searchability:
Searchable text for quick information retrieval
Print Quality
Printable:
Yes, individual sections or entire manual can be printed
Binding Type
User Binding:
Recommended for 3-ring binder for organized reference
Paper Type
Physical Format:
Digital - no physical manual is shipped
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
249cc (250cc class)
Bore X Stroke:
72.0 mm x 61.2 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 20-22 HP (Varies slightly by year and testing) - specific value not listed, but common for this class.
Torque:
Approximately 15-17 lb-ft (Varies slightly by year and testing) - specific value not listed.
Fuel System
Fuel Delivery:
Mikuni BSR32 carburetor
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet multi-plate
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approximately 1760 mm (69.3 in)
Width:
Approximately 1115 mm (43.9 in)
Height:
Approximately 1040 mm (40.9 in)
Wheelbase:
Approximately 1240 mm (48.8 in)
Weights
Dry Weight:
Approximately 177 kg (390 lbs)
Fuel Tank Capacity:
10.0 L (2.6 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI/SVIA 1-2003 and OSHA standards for recreational use
Active Features
Braking System:
Dual hydraulic disc front brakes, Single hydraulic disc rear brake
Passive Features
Handlebars:
Tapered handlebars with comfortable grip design
💡 Technology Features
Infotainment
Display:
Digital multi-function display (speedometer, odometer, trip meter, clock)
Driver Assistance
Lighting:
Dual 35W headlights, 5W brake/taillight
Connectivity
Charging System:
12V DC output for battery charging
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 20 hours or 6 months (refer to manual for precise details)
Air Filter Cleaning:
Every 10 hours or as needed based on conditions
Spark Plug Replacement:
Refer to manual, typically every 100-150 hours or as needed
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF or SG (refer to manual for exact specification)
Engine Oil Capacity:
Approximately 1.7 L (1.8 US qt) with filter change (refer to manual)
Coolant Type:
Antifreeze coolant (mixture of 50% ethylene glycol and 50% distilled water)
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings
Carburetor Tuning:
May require occasional adjustment due to altitude or fuel variations
Suspension Maintenance:
Regular cleaning and lubrication of suspension components is advised
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, established 1909
Model Evolution
Previous Models:
Successor to models like the Suzuki QuadSport 250 LT-F250
Design Philosophy:
Emphasis on performance, light weight, and maneuverability for sport riding
Production
Production Location:
Typically manufactured in Japan or other Suzuki global facilities.
🏆 Awards & Recognition
Recognitions
Industry Perception:
Generally well-regarded in its class for reliability and performance. Specific awards not readily available, but consistently a popular choice in the sport ATV market.
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