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DAIHATSU SIRION BOON 2004-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion / Boon Generation: Second Generation Model Code: M300 Series (Specifically M3 SIRION as indicated) Product Name: DAIHATSU SIRION BOON 2004-2010 Workshop Service Repair Manual 👋 Introduction Market Position Segment: Subcompact Hatchback Target Audience: Economy-conscious urban commuters, small families. Competitive Analysis Key Competitors: Toyota Yaris, Honda Fit (Jazz), Suzuki Swift, Ford Fiesta, Hyundai i10/i20. Key Features Value Proposition: Affordability, fuel efficiency, compact dimensions for city driving, surprising interior space for its class. Reliability: Daihatsu's reputation for building durable and straightforward vehicles, particularly with their smaller engines. 📋 Manual Details Coverage Areas General Information: Yes Maintenance: Yes Engine Mechanical: Yes Intake System: Yes Exhaust System: Yes Lubrication System: Yes Cooling System: Yes Fuel System: Yes Engine Control System: Yes Emission Control System: Yes Ignition System: Yes Starting Charging System: Yes Engine Mounting: Yes Front Suspension: Yes Rear Suspension: Yes Wheel Tire: Yes Drive Shaft Axle: Yes Brake System: Yes Parking Brake: Yes Brake Control: Yes Clutch: Yes Manual Transmission Transaxle: Yes Automatic Transmission Transaxle: Yes Transmission Control: Yes Body Construction: Yes Body Panel Replacement: Yes Rust Preventive Treatment: Yes Body Dimensional Diagrams: Yes Service Data: Yes Wiring Diagrams: Yes Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Intake, Exhaust, Fuel, Lubrication, Cooling, Engine Control, Emission Control, Ignition, Starting/Charging, Clutch, Manual Transmission, Automatic Transmission, Transmission Control Chassis: Front Suspension, Rear Suspension, Wheels & Tires, Drive Shaft/Axle, Brakes, Parking Brake, Brake Control Body And Electrical: Body Construction, Body Panel Replacement, Rust Preventive Treatment, Wiring Diagrams Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, spark plug replacement, belt inspection/replacement. Repair And Overhaul: Engine disassembly, inspection, assembly, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, body panel repair/replacement. Diagnostics And Troubleshooting: Fault diagnosis, symptom-based troubleshooting, diagnostic codes (OBD-II if applicable), electrical system troubleshooting via wiring diagrams. Special Procedures: Wheel alignment specifications, torque specifications, diagnostic tool usage, body dimensional data for collision repair. Technical Depth Depth: Comprehensive - covering from basic fluid changes to major component overhauls and in-depth electrical diagnostics. 📊 Manual Specifications File Format Format: PDF Searchable: Likely Searchable Text (if professionally scanned/created) Print Quality Quality: High-resolution for clear diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 1Kr-Fe: 1.0L (996cc) 3-cylinder DOHC, 12 valves (VVT-i), naturally aspirated. 1Kr-Fe Power: Approx. 65-70 PS (64-69 hp) @ 6000 rpm 1Kr-Fe Torque: Approx. 93-94 Nm (69 lb-ft) @ 3600 rpm Secondary Engine K3-Ve: 1.3L (1298cc) 4-cylinder DOHC, 16 valves (VVT-i), naturally aspirated. K3-Ve Power: Approx. 87-90 PS (86-89 hp) @ 6000 rpm K3-Ve Torque: Approx. 120-122 Nm (89-90 lb-ft) @ 3200 rpm Fuel System Injection: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI) Engine Management Management: Engine Control Unit (ECU) Emission Standard Standard: Likely Euro 4 or equivalent depending on market 🔧 Transmission Standard 5Mt: 5-Speed Manual Transmission Optional 4At: 4-Speed Automatic Transmission Features Traction: Front-Wheel Drive (FWD) Automatic Control: Electronically controlled transmission (ECT) likely featured on 4AT models. 📐 Dimensions Exterior Length Mm: ~3600 - 3750 mm (model dependent) Width Mm: ~1665 - 1690 mm (model dependent) Height Mm: ~1530 - 1550 mm (model dependent) Wheelbase Mm Wheelbase: ~2460 mm Weights Curb Weight Kg: ~900 - 1000 kg (depending on engine and transmission) Cargo Trunk Volume Liters: ~250 - 295 liters (expandable with rear seats folded) 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 4 or 5 stars for models equipped with all available safety features (specific rating varies by year/region). Active Features ABS: Anti-lock Braking System (Standard on most models) Ebs Ebd: Electronic Brakeforce Distribution (often paired with ABS) Brake Assist: Brake Assist (BA) - likely available on higher trims. Passive Features Airbags: Driver and front passenger airbags standard, side airbags optional on some models. Seatbelts: 3-point seatbelts with pre-tensioners and force limiters for front seats. Body Structure: High-tensile steel body structure for improved crashworthiness. 💡 Technology Features Infotainment Head Unit: Factory fitted radio/CD player, with options for upgraded aftermarket head units. Basic display for audio information. Speakers: Typically 2 or 4 speaker system. Driver Assistance Cruise Control: Optional on some higher trim levels or later models. Connectivity Aux Input: May be present on some models, but not universally standard. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000 km or 6 months, whichever comes first (refer to manual for exact specification). Air Filter: Inspect every 20,000 km, replace as needed or every 40,000 km. Spark Plugs: Iridium type spark plugs typically have a longer service life, often 80,000 - 100,000 km. Check manual for specific type and interval. Fluid Specifications Engine Oil Viscosity: 0W-20 or 5W-30 API SN/SM or ILSAC GF-5 (check manual for precise recommendation based on climate and engine)....
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DAIHATSU SIRION BOON 2004-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion / Boon
Generation:
Second Generation
Model Code:
M300 Series (Specifically M3 SIRION as indicated)
Product Name:
DAIHATSU SIRION BOON 2004-2010 Workshop Service Repair Manual
👋 Introduction
Market Position
Segment:
Subcompact Hatchback
Target Audience:
Economy-conscious urban commuters, small families.
Competitive Analysis
Key Competitors:
Toyota Yaris, Honda Fit (Jazz), Suzuki Swift, Ford Fiesta, Hyundai i10/i20.
Key Features
Value Proposition:
Affordability, fuel efficiency, compact dimensions for city driving, surprising interior space for its class.
Reliability:
Daihatsu's reputation for building durable and straightforward vehicles, particularly with their smaller engines.
📋 Manual Details
Coverage Areas
General Information:
Yes
Maintenance:
Yes
Engine Mechanical:
Yes
Intake System:
Yes
Exhaust System:
Yes
Lubrication System:
Yes
Cooling System:
Yes
Fuel System:
Yes
Engine Control System:
Yes
Emission Control System:
Yes
Ignition System:
Yes
Starting Charging System:
Yes
Engine Mounting:
Yes
Front Suspension:
Yes
Rear Suspension:
Yes
Wheel Tire:
Yes
Drive Shaft Axle:
Yes
Brake System:
Yes
Parking Brake:
Yes
Brake Control:
Yes
Clutch:
Yes
Manual Transmission Transaxle:
Yes
Automatic Transmission Transaxle:
Yes
Transmission Control:
Yes
Body Construction:
Yes
Body Panel Replacement:
Yes
Rust Preventive Treatment:
Yes
Body Dimensional Diagrams:
Yes
Service Data:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Intake, Exhaust, Fuel, Lubrication, Cooling, Engine Control, Emission Control, Ignition, Starting/Charging, Clutch, Manual Transmission, Automatic Transmission, Transmission Control
Chassis:
Front Suspension, Rear Suspension, Wheels & Tires, Drive Shaft/Axle, Brakes, Parking Brake, Brake Control
Body And Electrical:
Body Construction, Body Panel Replacement, Rust Preventive Treatment, Wiring Diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, spark plug replacement, belt inspection/replacement.
Repair And Overhaul:
Engine disassembly, inspection, assembly, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, body panel repair/replacement.
Diagnostics And Troubleshooting:
Fault diagnosis, symptom-based troubleshooting, diagnostic codes (OBD-II if applicable), electrical system troubleshooting via wiring diagrams.
Special Procedures:
Wheel alignment specifications, torque specifications, diagnostic tool usage, body dimensional data for collision repair.
Technical Depth
Depth:
Comprehensive - covering from basic fluid changes to major component overhauls and in-depth electrical diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely Searchable Text (if professionally scanned/created)
Print Quality
Quality:
High-resolution for clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
1Kr-Fe:
1.0L (996cc) 3-cylinder DOHC, 12 valves (VVT-i), naturally aspirated.
1Kr-Fe Power:
Approx. 65-70 PS (64-69 hp) @ 6000 rpm
1Kr-Fe Torque:
Approx. 93-94 Nm (69 lb-ft) @ 3600 rpm
Secondary Engine
K3-Ve:
1.3L (1298cc) 4-cylinder DOHC, 16 valves (VVT-i), naturally aspirated.
K3-Ve Power:
Approx. 87-90 PS (86-89 hp) @ 6000 rpm
K3-Ve Torque:
Approx. 120-122 Nm (89-90 lb-ft) @ 3200 rpm
Fuel System
Injection:
Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI)
Engine Management
Management:
Engine Control Unit (ECU)
Emission Standard
Standard:
Likely Euro 4 or equivalent depending on market
🔧 Transmission
Standard
5Mt:
5-Speed Manual Transmission
Optional
4At:
4-Speed Automatic Transmission
Features
Traction:
Front-Wheel Drive (FWD)
Automatic Control:
Electronically controlled transmission (ECT) likely featured on 4AT models.
📐 Dimensions
Exterior
Length Mm:
~3600 - 3750 mm (model dependent)
Width Mm:
~1665 - 1690 mm (model dependent)
Height Mm:
~1530 - 1550 mm (model dependent)
Wheelbase Mm
Wheelbase:
~2460 mm
Weights
Curb Weight Kg:
~900 - 1000 kg (depending on engine and transmission)
Cargo
Trunk Volume Liters:
~250 - 295 liters (expandable with rear seats folded)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 4 or 5 stars for models equipped with all available safety features (specific rating varies by year/region).
Active Features
ABS:
Anti-lock Braking System (Standard on most models)
Ebs Ebd:
Electronic Brakeforce Distribution (often paired with ABS)
Brake Assist:
Brake Assist (BA) - likely available on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags optional on some models.
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters for front seats.
Body Structure:
High-tensile steel body structure for improved crashworthiness.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/CD player, with options for upgraded aftermarket head units. Basic display for audio information.
Speakers:
Typically 2 or 4 speaker system.
Driver Assistance
Cruise Control:
Optional on some higher trim levels or later models.
Connectivity
Aux Input:
May be present on some models, but not universally standard.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter:
Inspect every 20,000 km, replace as needed or every 40,000 km.
Spark Plugs:
Iridium type spark plugs typically have a longer service life, often 80,000 - 100,000 km. Check manual for specific type and interval.
Fluid Specifications
Engine Oil Viscosity:
0W-20 or 5W-30 API SN/SM or ILSAC GF-5 (check manual for precise recommendation based on climate and engine).
Coolant Type:
Toyota Super Long Life Coolant (SLLC) - Pink or equivalent ethylene glycol based coolant with silicate inhibitors. (Capacity approx. 4.0 - 4.5 Liters)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil (Capacity approx. 2.0 - 2.2 Liters)
Transmission Fluid Automatic:
Toyota ATF WS (Genuine) or equivalent Dexron III/VI compatible fluid. (Capacity approx. 3.0 - 3.5 Liters for drain/fill, higher for overhaul)
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Idle:
Occasional rough idle or stalling, potentially due to dirty throttle body or idle air control (IAC) valve.
Transmission Hesitation:
Some owners report slight hesitation or jerky shifts in the automatic transmission, often related to fluid condition or minor valve body issues.
Suspension Noise:
Worn suspension components (bushings, ball joints, tie rod ends) can lead to knocking or clunking noises, especially over bumps.
Air Conditioning:
Condenser leaks or compressor issues can lead to A/C failure, typical for many vehicles of this age.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for its expertise in small, fuel-efficient vehicles and kei cars.
Model Evolution
Sirion Boon Generation:
This M300 series represents the second generation of the Daihatsu Sirion (known as Boon in Japan). It replaced the M100 series and introduced a more modern design and improved platform.
Production
Production Period:
2004 - 2010 (for this specific generation covered by the manual).
Manufacturing Locations
Locations:
Primarily manufactured in Japan and other Daihatsu facilities.
🏆 Awards & Recognition
Recognitions
Safety Ratings:
Consistently good safety ratings for its class, particularly in European markets.
Ratings
Fuel Economy Ratings:
Highly rated for fuel efficiency, making it a popular choice for cost-conscious buyers.
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