BMW 3 Series E46 2004 Service Repair Workshop Manual
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Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Model Year: 2004 Introduction Market Position Target Audience: BMW owners with basic mechanical skills and independent auto service professionals. Competitive Analysis Value Proposition: Provides dealership-level repair information, enabling cost savings on maintenance and repairs, and empowering informed communication with technicians. Key Features Content Type: Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Accuracy: Vehicle-specific, not generic; identical to manuals used by authorized dealers. Usability: Clear, concise text and illustrations designed for ease of use by individuals with basic mechanical knowledge. Manual Details Coverage Areas Covered Systems: General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior & Exterior), Body Electrical System, HVAC Page Count Estimated Page Count: High volume; exact count not specified but implies comprehensive coverage. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine Mechanical: Detailed coverage including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, and lubrication. Engine Electrical: Includes ignition system, starting system, charging system, sensors, actuators, and engine control unit (ECU) diagnostics. Emission Control: Information on emissions-related components, catalytic converters, oxygen sensors, and evaporative emission control systems. Fuel System: Covers fuel injection systems, fuel pump, injectors, fuel pressure regulator, and fuel tank components. Transmission Manual: Detailed repair procedures for the manual gearbox, clutch assembly, and shifting mechanisms. Transmission Automatic: Procedures for automatic transmission service, repair, and diagnostics, including torque converter and valve body. Suspension Steering: Covers front and rear suspension components, shock absorbers, springs, control arms, and steering system diagnostics and repair. Brakes: Detailed information on brake system components, ABS, DSC, brake pad and rotor replacement, fluid flushing, and caliper servicing. Body Electrical: Includes lighting, power windows, central locking, mirrors, wipers, horns, and interior electronics. HVAC: Covers climate control system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and blower motor service. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, and belt inspection/replacement. Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon vehicle issues, including symptom-based troubleshooting. Repair: Step-by-step instructions for the repair and replacement of virtually all vehicle components and systems. Diagnostics: Guidance on using diagnostic tools and interpreting fault codes (DTCs) for various electronic control units. Technical Depth Depth Of Coverage: Comprehensive, mirroring dealership technician resources, suitable for both basic DIY repairs and advanced professional diagnostics. Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Print Quality Printability: Fully printable pages, allowing users to print specific sections as needed. Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper Quality: N/A (Digital PDF Format) Engine Specifications Primary Engine Engine Families Covered: Likely covers M54B22, M54B25, M54B30 (inline-6), and potentially M43B19, N42B20 (inline-4) common in E46 2004 models. Performance Horsepower Torque: Specific figures would vary by engine variant, but M54 engines typically range from 170 hp to 231 hp and corresponding torque figures. Fuel System Injection Type: Multi-point fuel injection (MPI) or sequential multi-point fuel injection (SMPI) depending on engine. Fuel Type: Premium Unleaded Gasoline (91 RON or higher recommended). Transmission Standard Manual Transmission Options: Typically Getrag 5-speed (e.g., GS5-39DZ) for most models, potentially 6-speed for M3 variants (which may or may not be covered). Optional Automatic Transmission Options: Typically ZF 5-speed automatic transmissions (e.g., 5HP19, 5HP24 for higher torque engines). Features Transmission Fluid Spec: Manual: GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual). Automatic: ATF Dexron III or equivalent. Dimensions Exterior Body Styles: Sedan (4-door), Coupe (2-door), Convertible (2-door), Sports Wagon/Touring (5-door). Weights Curb Weight: Varies significantly by model and body style, typically ranging from 3,100 lbs to 3,700 lbs. Safety Features Ratings NHTSA Front Impact: The E46 generation generally received high ratings in frontal crash tests (e.g., 5-star). IIHS Side Impact: The E46 generation generally received good ratings in side impact tests. Active Features Stability Control: Dynamic Stability Control (DSC) is standard or optional on most 2004 models. Traction Control: Automatic Stability Control and Traction (ASC+T) or DSC is featured. Passive Features Airbags: Frontal airbags, side airbags, and optional head airbags. Technology Features Infotainment Audio System: Standard BMW Business CD, optional BMW Professional CD or CD changer, and Harman Kardon sound system options available. Navigation: Optional MKIV Navigation system available, often with a trunk-mounted CD-ROM drive. Driver Assistance Parking Sensors: Optional rear Park Distance Control (PDC). Connectivity Bluetooth: Optional Bluetooth integration for hands-free calling was available on some models, often integrated with the Professional radio or navigation system. Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or 12-24 months, dependent on driving conditions and vehicle's Condition Based Service (CBS) system if equipped. Brake Fluid Flush: Recommended every 2...
BMW owners with basic mechanical skills and independent auto service professionals.
Competitive Analysis
Value Proposition:
Provides dealership-level repair information, enabling cost savings on maintenance and repairs, and empowering informed communication with technicians.
Key Features
Content Type:
Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Accuracy:
Vehicle-specific, not generic; identical to manuals used by authorized dealers.
Usability:
Clear, concise text and illustrations designed for ease of use by individuals with basic mechanical knowledge.
High volume; exact count not specified but implies comprehensive coverage.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, and lubrication.
Engine Electrical:
Includes ignition system, starting system, charging system, sensors, actuators, and engine control unit (ECU) diagnostics.
Emission Control:
Information on emissions-related components, catalytic converters, oxygen sensors, and evaporative emission control systems.
Fuel System:
Covers fuel injection systems, fuel pump, injectors, fuel pressure regulator, and fuel tank components.
Transmission Manual:
Detailed repair procedures for the manual gearbox, clutch assembly, and shifting mechanisms.
Transmission Automatic:
Procedures for automatic transmission service, repair, and diagnostics, including torque converter and valve body.
Suspension Steering:
Covers front and rear suspension components, shock absorbers, springs, control arms, and steering system diagnostics and repair.
Brakes:
Detailed information on brake system components, ABS, DSC, brake pad and rotor replacement, fluid flushing, and caliper servicing.
Body Electrical:
Includes lighting, power windows, central locking, mirrors, wipers, horns, and interior electronics.
HVAC:
Covers climate control system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and blower motor service.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, and belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and uncommon vehicle issues, including symptom-based troubleshooting.
Repair:
Step-by-step instructions for the repair and replacement of virtually all vehicle components and systems.
Diagnostics:
Guidance on using diagnostic tools and interpreting fault codes (DTCs) for various electronic control units.
Technical Depth
Depth Of Coverage:
Comprehensive, mirroring dealership technician resources, suitable for both basic DIY repairs and advanced professional diagnostics.
Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Print Quality
Printability:
Fully printable pages, allowing users to print specific sections as needed.
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper Quality:
N/A (Digital PDF Format)
Engine Specifications
Primary Engine
Engine Families Covered:
Likely covers M54B22, M54B25, M54B30 (inline-6), and potentially M43B19, N42B20 (inline-4) common in E46 2004 models.
Performance
Horsepower Torque:
Specific figures would vary by engine variant, but M54 engines typically range from 170 hp to 231 hp and corresponding torque figures.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) or sequential multi-point fuel injection (SMPI) depending on engine.
Fuel Type:
Premium Unleaded Gasoline (91 RON or higher recommended).
Transmission
Standard
Manual Transmission Options:
Typically Getrag 5-speed (e.g., GS5-39DZ) for most models, potentially 6-speed for M3 variants (which may or may not be covered).
Optional
Automatic Transmission Options:
Typically ZF 5-speed automatic transmissions (e.g., 5HP19, 5HP24 for higher torque engines).
Features
Transmission Fluid Spec:
Manual: GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual). Automatic: ATF Dexron III or equivalent.
Dimensions
Exterior
Body Styles:
Sedan (4-door), Coupe (2-door), Convertible (2-door), Sports Wagon/Touring (5-door).
Weights
Curb Weight:
Varies significantly by model and body style, typically ranging from 3,100 lbs to 3,700 lbs.
Safety Features
Ratings
NHTSA Front Impact:
The E46 generation generally received high ratings in frontal crash tests (e.g., 5-star).
IIHS Side Impact:
The E46 generation generally received good ratings in side impact tests.
Active Features
Stability Control:
Dynamic Stability Control (DSC) is standard or optional on most 2004 models.
Traction Control:
Automatic Stability Control and Traction (ASC+T) or DSC is featured.
Passive Features
Airbags:
Frontal airbags, side airbags, and optional head airbags.
Technology Features
Infotainment
Audio System:
Standard BMW Business CD, optional BMW Professional CD or CD changer, and Harman Kardon sound system options available.
Navigation:
Optional MKIV Navigation system available, often with a trunk-mounted CD-ROM drive.
Driver Assistance
Parking Sensors:
Optional rear Park Distance Control (PDC).
Connectivity
Bluetooth:
Optional Bluetooth integration for hands-free calling was available on some models, often integrated with the Professional radio or navigation system.
Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 12-24 months, dependent on driving conditions and vehicle's Condition Based Service (CBS) system if equipped.
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Coolant Flush:
BMW typically uses long-life coolant; interval varies but often around 4 years or 60,000 miles for initial change.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) compliant synthetic oil, typically 0W-30, 5W-30, or 5W-40 depending on climate and specific engine.
Power Steering Fluid:
Pentosin CHF 11S or equivalent ATF for some models; specific fluid is critical to prevent pump damage.
Brake Fluid Type:
DOT 4 (or DOT 4 LV for models with DSC).
Known Issues
Cooling System:
Plastic coolant expansion tank, water pump (especially electric ones in later models, though less common in 2004), and thermostat housing are prone to cracking and leaks.
Oil Leaks:
Valve cover gasket, oil filter housing gasket, and oil pan gasket are common leak points.
Suspension:
Front control arm bushings (bushings themselves and the entire control arm assembly) and rear shock mounts can wear out, affecting handling and ride quality.
Electrical:
ABS/DSC wheel speed sensors, alternator, and some dashboard warning lights can fail.
Vehicle History
Brand Heritage
Bmw Philosophy:
Known for 'The Ultimate Driving Machine', emphasizing performance, handling, and driver engagement.
Model Evolution
E46 Generation Introduction:
The E46 generation was introduced in 1998, with significant updates and facelifts throughout its production run, including for the 2004 model year.
Production
E46 Production Years:
1998-2006 (for most variants).
Awards & Recognition
Recognitions
Car And Driver 10Best:
The 3 Series (E46) was a frequent recipient of Car and Driver's 10Best list during its production run for its performance and handling.
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