🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 Year: 2004 Chassis Code: DR Product Type: Service Repair Manual 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Purpose: Designed for demanding work, towing, and hauling applications. Competitive Analysis Competitors: Ford Super Duty, Chevrolet Silverado HD, GMC Sierra HD. Key Features Drivetrain Options: Available in 2WD and 4WD configurations. Cab Styles: Regular Cab, Club Cab (Quad Cab), Crew Cab. Bed Lengths: 8-foot bed standard. Towing Hauling: Class-leading towing and payload capacities for its era. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair procedures for the 2004 Dodge Ram 3500 (DR chassis). Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train. Engine Performance: Fuel system, ignition system, emissions control, cooling system, lubrication system, turbocharger (if applicable). Transmission Manual: NV5600, G56 manual transmission service and repair. Transmission Automatic: 48RE, NV4500 automatic transmission service and repair. Drivetrain: Front and rear axles, differentials, driveshafts, U-joints, transfer case (NV271/NV273). Suspension: Front and rear suspension systems, steering linkage, shocks, springs, ball joints, control arms. Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS, parking brake. Steering: Power steering system, steering column, steering gear/rack. Electrical System: Battery, charging system, starting system, ignition system, lighting, instrument cluster, wiring diagrams. Body And Chassis: Frame, body panels, doors, hood, tailgate, interior trim, seats, glass, bumpers. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components and service. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, tune-ups. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for various systems and common issues. Component Repair Overhaul: Detailed instructions for repairing and overhauling major components and sub-assemblies. Adjustments: Valve adjustments, brake adjustments, steering adjustments. Replacements: Component replacement procedures for virtually all parts of the vehicle. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive; covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostics and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Quality: High-resolution digital scans, clear text and images. Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1: 5.7L (345 ci) HEMI V8 (2500/3500) Engine 1 Code: 1500/2500/3500 Series Engine 2: 8.0L (488 ci) V10 (3500) Engine 2 Code: G/F Engine 3: 5.9L (359 ci) Cummins Turbo Diesel I6 (3500) Engine 3 Code: ISB (Common Rail) Performance Hemi V8 Horsepower: 345 hp @ 4600 rpm Hemi V8 Torque: 375 lb-ft @ 4000 rpm V10 Horsepower: 325 hp @ 4000 rpm V10 Torque: 450 lb-ft @ 3200 rpm Cummins Hp: 305 hp @ 2900 rpm Cummins Torque: 555 lb-ft @ 1400 rpm Fuel System Gasoline Injection: Multi-point Fuel Injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDI) Fuel Type: Unleaded gasoline (87 octane recommended), Diesel fuel 🔧 Transmission Standard Transmission 1: 48RE 4-speed Automatic (with 5.9L Cummins Diesel & 5.7L HEMI) Transmission 2: NV5600 6-speed Manual (with 8.0L V10 & 5.9L Cummins Diesel) Optional Transmission 3: NV4500 5-speed Manual (earlier models, potentially carryover) Features Overdrive: All transmissions feature overdrive gears. Transfer Case: Electronic Shift Transfer Case (NV273) or Manual Shift Transfer Case (NV271). 📐 Dimensions Exterior Wheelbase: 140.5 inches (Regular Cab), 160.5 inches (Quad Cab), 165.0 inches (Crew Cab) Length: Approx. 238.3 - 260.4 inches Width: Approx. 79.1 inches Height: Approx. 78.1 - 79.1 inches Cargo Bed Length: 96.2 inches (standard 8-foot bed) Weights Curb Weight: Approx. 6,000 - 7,500 lbs depending on configuration Gvwr: Up to 11,500 lbs Gcwr: Up to 23,000 lbs (Cummins Diesel) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 Stars (typical for era) Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Towing Features: Integrated trailer brake controller wiring (optional), tow/haul mode. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point seat belts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional cassette player, upgraded Infinity sound system available. Display: Basic digital display for odometer, trip meter, and system warnings. Driver Assistance Cruise Control: Standard cruise control. Connectivity Trailer Wiring: Standard trailer wiring harness for trailer lights and brake signals (7-pin connector often standard). 🔧 Maintenance Service Intervals Oil Change Gasoline: Every 3,000 - 7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for exact recommendations). Oil Change Diesel: Every 7,500 miles or 6 months for conventional oil; 15,000 miles or 12 months for synthetic oil (refer to manual). Fuel Filter Diesel: Every 15,000 - 30,000 miles (depending on fuel quality and usage). Air Filter: Inspect every 15,000 miles, replace as needed. Transmission Fluid Automatic: Inspect fluid...