2004 Dodge Ram Truck 1500-2500-3500 Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Model Variant: 1500, 2500, 3500 Year: 2004 Codes Chassis Code: DR (Third Generation Ram) 👋 Introduction Market Position Vehicle Segment: Full-size pickup truck, known for its ruggedness, towing capability, and powerful engine options. Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra. Key Features Third Generation Ram: Distinctive bold styling, comfortable interior, and a range of robust powertrain options, including the highly regarded HEMI V8. Manual Value Proposition Diy Support: Empowers owners and independent mechanics to perform a wide range of maintenance and repair tasks, reducing reliance on dealerships and saving costs. Diagnostic Accuracy: Provides accurate diagnostic procedures and specifications crucial for efficient troubleshooting. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for 2004 Dodge Ram 1500, 2500, and 3500 models. Page Count Estimated Page Count: Refer to specific download details; typically 1000+ pages for full service manuals. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (Hemi 5.7L, Magnum 5.9L V8, Magnum 4.7L V8), fuel and exhaust systems, cooling system, lubrication system, ignition system, emission control systems. Transmission Systems: Automatic transmission (4-speed 45RFE, 48RE) and manual transmission (NV3500, NV4500, G56) repair, overhaul, and diagnostics. Drivetrain Systems: Front and rear axles, transfer case (NV244, NV273), driveshafts, differentials, U-joints. Suspension Steering: Front and rear suspension components (leaf springs, coil springs, shocks, control arms), steering gear, power steering system, wheel alignment specifications. Brake Systems: Front and rear brake systems (disc, drum), ABS, hydraulic system, parking brake. Electrical Systems: Complete electrical schematics, battery, starting system, charging system, lighting, instrument cluster, power accessories, Body Control Module (BCM), Powertrain Control Module (PCM). HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Body Chassis: Body panels, doors, glass, interior trim, frame, bumpers. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks, tire rotation, brake pad replacement, spark plug replacement. Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement, exhaust system repair, fuel system servicing. Disassembly Assembly: Detailed step-by-step instructions for disassembling and reassembling major components and systems. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Troubleshooting Guides: Diagnostic trouble codes (DTCs), symptom-based troubleshooting flowcharts, and fault isolation procedures. Technical Depth Diagnostic Capabilities: Advanced diagnostics for engine, transmission, ABS, and other electronic control modules using OBD-II protocols. Rebuild Specifications: Torque specifications, clearances, tolerances, and assembly instructions for engine and transmission rebuilds. Special Tools: Identification and usage of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - typically searchable and printable. Print Quality Image Resolution: High-resolution for clear diagrams, schematics, and photographs. Binding Type Physical Format If Applicable: N/A (Downloadable) Paper Type Physical Format If Applicable: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Options: 5.7L V8 HEMI (P/N P5007022), 4.7L V8 Magnum, 5.9L V8 Magnum. Performance Hemi 5.7L Output: Approx. 345-360 hp, 375-395 lb-ft torque (varies slightly by application). 4.7L Magnum Output: Approx. 235-260 hp, 295-325 lb-ft torque. 5.9L Magnum Output: Approx. 245-250 hp, 335-345 lb-ft torque. Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Recommended Fuel: 87 octane unleaded gasoline (check manual for specific octane requirements). Lubrication Oil Type 5.7L Hemi: SAE 5W-20 synthetic or synthetic blend (refer to owner's manual or manual for exact specification). Oil Type 4.7L 5.9L: SAE 5W-30 or 10W-30 (refer to owner's manual or manual for exact specification). Cooling System Coolant Type: Mopar Antifreeze/Coolant (OAT - Organic Acid Technology) - typically pink or orange. 🔧 Transmission Standard Standard Transmission: NV3500 5-speed manual (light-duty), NV4500 5-speed manual (heavy-duty on 2500/3500). Optional Optional Transmission: 45RFE/48RE 4-speed automatic transmission. Features Automatic Transmission Features: Overdrive, torque converter lock-up. Fluid Specifications Automatic Transmission Fluid: ATF+4 (MS-9602). Manual Transmission Fluid: Refer to manual for specific viscosity and type (e.g., GL-5 gear oil). 📐 Dimensions Exterior Wheelbase Options: Various wheelbases available depending on cab configuration (e.g., 134.7", 140.5", 160.5"). Cab Configurations: Regular Cab, Quad Cab (4-door). Bed Length Options: 6'4" (short bed), 8'0" (long bed). Weights Gvwr Range: Varies significantly by model and configuration (e.g., 6,300 lbs to 12,000+ lbs for 3500). Curb Weight Range: Varies by configuration, typically 4,500 lbs - 7,000+ lbs. 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Good (for driver and passenger in frontal crash tests where applicable). IIHS Frontal Offset: Acceptable to Good (depending on specific test year and configuration). Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Traction Control: Available on some configurations. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio Systems: Factory AM/FM/CD player, optional CD changer, satellite radio compatibility. Navigation: Optional factory navigation system on higher trim levels. Driver Assistance...
Full-size pickup truck, known for its ruggedness, towing capability, and powerful engine options.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra.
Key Features
Third Generation Ram:
Distinctive bold styling, comfortable interior, and a range of robust powertrain options, including the highly regarded HEMI V8.
Manual Value Proposition
Diy Support:
Empowers owners and independent mechanics to perform a wide range of maintenance and repair tasks, reducing reliance on dealerships and saving costs.
Diagnostic Accuracy:
Provides accurate diagnostic procedures and specifications crucial for efficient troubleshooting.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for 2004 Dodge Ram 1500, 2500, and 3500 models.
Page Count
Estimated Page Count:
Refer to specific download details; typically 1000+ pages for full service manuals.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (Hemi 5.7L, Magnum 5.9L V8, Magnum 4.7L V8), fuel and exhaust systems, cooling system, lubrication system, ignition system, emission control systems.
Transmission Systems:
Automatic transmission (4-speed 45RFE, 48RE) and manual transmission (NV3500, NV4500, G56) repair, overhaul, and diagnostics.
Drivetrain Systems:
Front and rear axles, transfer case (NV244, NV273), driveshafts, differentials, U-joints.
Suspension Steering:
Front and rear suspension components (leaf springs, coil springs, shocks, control arms), steering gear, power steering system, wheel alignment specifications.
Brake Systems:
Front and rear brake systems (disc, drum), ABS, hydraulic system, parking brake.
Electrical Systems:
Complete electrical schematics, battery, starting system, charging system, lighting, instrument cluster, power accessories, Body Control Module (BCM), Powertrain Control Module (PCM).
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.
Body Chassis:
Body panels, doors, glass, interior trim, frame, bumpers.