🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2004 Codes Oem Manual Part Number Prefix: 99487 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Owners and independent repair shops focused on Harley-Davidson motorcycles. Competitive Analysis Value Proposition: Provides comprehensive, official factory repair information to save on dealership service costs and ensure correct maintenance/repairs. Key Features Authenticity: Official Factory Service Manual content ensures accuracy and completeness. Accessibility: Digital PDF format allows for instant download and easy searching. 📋 Manual Details Coverage Areas Diagnostic Procedures: Comprehensive troubleshooting guides for all electrical and mechanical systems. Repair Procedures: Detailed step-by-step instructions for engine, transmission, chassis, electrical, and bodywork repairs. Maintenance Schedules: Scheduled maintenance recommendations and procedures for optimal performance and longevity. Specifications: Technical specifications, tolerances, and torque values for all components. Wiring Diagrams: Detailed electrical schematics and wiring diagrams for all circuits. Page Count Total Pages: Hundreds (Exact count not specified, but implied to be comprehensive) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Evolution Big Twin Engine (Fuel injected 88ci/1450cc) Transmission: 5-Speed Cruise Drive Transmission Chassis: Frame, suspension (front fork, rear shocks), steering, wheels, and tires. Brakes: Front and rear disc brake systems, hydraulic components. Electrical: Ignition, lighting, charging system, starting system, instrumentation, alarms, and accessories. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel lines, and fuel tank. Exhaust System: Exhaust pipes, mufflers, and related components. Bodywork: Fenders, fuel tank, fairing, saddlebags, seat, and trim. Procedures Included Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Rebuild: Detailed steps for transmission disassembly, component replacement, and reassembly. Suspension Service: Fork seal replacement, shock absorber servicing, and alignment checks. Brake Bleeding: Correct procedures for bleeding the hydraulic brake system. Electrical Troubleshooting: Systematic diagnosis of electrical faults using wiring diagrams and test procedures. Fuel System Diagnosis: Troubleshooting fuel delivery and injection system issues. Wheel Bearing Replacement: Proper procedures for replacing wheel bearings. Clutch Adjustment And Replacement: Service procedures for the clutch assembly. Periodic Maintenance: Oil changes, filter replacements, spark plug replacement, and general inspection. Technical Depth Depth: Complete factory level diagnostic and repair procedures, suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format Type: PDF (Portable Document Format) Print Quality Quality: High-resolution, suitable for printing all pages. Binding Type Binding Recommendation: Comb binding or spiral binding recommended for lay-flat usability. Paper Type Recommended Paper: Standard printer paper (8.5" x 11" or A4 equivalent) for printing. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 88, V-Twin Displacement: 1450 cc (88 cubic inches) Bore X Stroke: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm) Compression Ratio: 8.8:1 Performance Horsepower: Approx. 67 hp @ 5200 rpm (Manufacturer quoted, may vary) Torque: Approx. 78 ft-lbs @ 3200 rpm (Manufacturer quoted, may vary) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 87 octane 🔧 Transmission Standard Type: 5-speed constant mesh, helical gears Gear Ratios: 1st: 9.315, 2nd: 6.537, 3rd: 4.727, 4th: 3.750, 5th: 3.150 (Typical values, may vary slightly) Clutch Type: Wet, multi-plate, hydraulic actuation Features Transmission Fluid Type: Harley-Davidson SYN3 (SAE 20W50) or equivalent API SG or higher Transmission Fluid Capacity: Approx. 2.7 U.S. qt (2.5 L) 📐 Dimensions Exterior Length: 92.5 in. (2350 mm) Width: 35.6 in. (904 mm) Height: 54.1 in. (1374 mm) Wheelbase: 63.2 in. (1605 mm) Weights Dry Weight: Approx. 705 lbs (320 kg) Gross Vehicle Weight Rating: Approx. 1160 lbs (526 kg) Fuel Capacity: 5.0 U.S. gal (18.9 L) 🛡️ Safety Features Ratings Safety Certification: Meets all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles. Active Features Braking System: Dual front disc brakes, single rear disc brake with hydraulic actuation. Passive Features Lighting: Headlight, tail light, brake light, turn signals, and auxiliary passing lamps. Security: Factory-installed security system with siren and immobilizer (optional/standard depending on market). 💡 Technology Features Infotainment Audio System: Factory-equipped radio with cassette player and speakers (may vary by market/options). Driver Assistance Cruise Control: Electronic cruise control system (standard on most FLHR models). Connectivity Diagnostic Ports: OBD-II (On-Board Diagnostics) connector for diagnostic code retrieval and system monitoring. 🔧 Maintenance Service Intervals First Service: 1,000 miles or 1 month (whichever comes first): Change engine oil and filter, check all critical fasteners, inspect brake system, check tire pressure and condition. Subsequent Engine Oil Change: Every 5,000 miles or 6 months (whichever comes first): Change engine oil and filter. Transmission Oil Change: Every 10,000 miles or 12 months (whichever comes first): Change transmission fluid. Primary Chain Case Oil Change: Every 10,000 miles or 12 months (whichever comes first): Change primary chain case fluid. Spark Plug Replacement: Every 10,000 miles. Drive Belt Inspection: Inspect every 5,000 miles for wear and proper tension. Fluid Specifications Engine Oil: Harley-Davidson SYN3...