🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII Model Nickname: Evo 8 Year: 2004 Codes Chassis Code: CT9A Engine Code Primary: 4G63 👋 Introduction Market Position Positioning: High-performance rally homologation special, enthusiast-focused. Competitive Analysis Competitors 2004: Subaru Impreza WRX STI, Ford Focus RS, Audi S3, VW Golf R32. Key Features Vehicle Performance Orientation: All-wheel-drive, turbocharged engine, advanced active center differential. Key Features Manual Target Audience: Professional Technicians, DIY Enthusiasts, Performance Tuners. Value Proposition Value: Provides factory-level diagnostic and repair information essential for maintaining the Evo 8's complex systems. 📋 Manual Details Coverage Areas Primary Coverage: Full Factory Service Repair Geographic Market: Global (with potential for regional variations noted) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 4G63 DOHC Turbocharged (including MIVEC where applicable), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System Transmission: 6-Speed Manual (Getrag 03C), Drivetrain, Transfer Case, Rear Differential (ACD/AYC systems) Suspension: Front McPherson Strut, Rear Multi-link, Dampers, Springs, Bushings, Alignment Specifications Brakes: Front Brembo 4-Piston Calipers, Rear Brembo 2-Piston Calipers, ABS, EBD, Brake System Hydraulic Components Electrical: ECU, Wiring Diagrams, Lighting, Instruments, Power Accessories, Audio System, Security System Body Chassis: Body Structure, Exterior Panels, Interior Trim, Doors, Windows, Seats, Chassis Components Climate Control: HVAC System, Refrigerant, Blower Motor, Controls Troubleshooting Diagnostic Procedures: Fault Diagnosis Charts, Symptom-Based Troubleshooting, DTC Code Explanations Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair Overhaul: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Service, Electrical Component Repair Disassembly Assembly: Step-by-step instructions for removing and installing major components Specifications Data: Torque Specifications, Clearances, Gaps, Pressures, Electrical Resistances Engine Management: ECU diagnostics, sensor testing, fuel injector flow testing, emissions system diagnosis. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Technical Depth Depth: Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds, including complex electronic systems. Diagrams Illustrations: Includes detailed exploded view diagrams, electrical schematics, and repair illustrations. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (OCR optimized for most versions) Print Quality Image Resolution: High resolution for clear diagrams and schematics Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged, intercooled, DOHC Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Valvetrain: DOHC 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft Performance Horsepower Ps: 280 PS @ 6500 rpm (Manufacturer's Estimate, often higher in reality) Torque Nm: 332 Nm @ 3500 rpm (Manufacturer's Estimate, often higher in reality) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Turbocharger: Mitsubishi TD05H-16G (or similar variant), Ball Bearing Intercooler: Air-to-air front-mounted Recommended Fuel: Premium Unleaded Gasoline (91 Octane RON or higher) 🔧 Transmission Standard Type: 6-speed Manual (Getrag Type 03C) Optional Optional Type: N/A (Exclusively Manual for Evolution VIII) Features Drivetrain: All-Wheel Drive (AWD) Transfer Case: Active Center Differential (ACD) with electronic control Rear Differential: Active Yaw Control (AYC) or Super AYC (on specific variants) 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2630 mm (103.5 in) Front Track: 1515 mm (59.6 in) Rear Track: 1505 mm (59.3 in) Weights Curb Weight Kg: 1450-1500 kg (approx.) Gross Weight Rating Kg: 1900 kg (approx.) Cargo Trunk Volume Liters: 295 Liters (approx.) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4-Star (for 2004 Model Year, typical for the era) NHTSA Frontal Passenger: 4-Star (for 2004 Model Year, typical for the era) IIHS Small Overlap Front: Not Tested (Vehicle pre-dates extensive IIHS testing protocols for this category) Active Features ABS: Standard, with EBD (Electronic Brakeforce Distribution) Traction Control: Standard (ASCD - Active Stability Control) Stability Control: Standard (ASCD - Active Stability Control) AWD System: ACD (Active Center Differential) with driver-selectable modes (Tarmac, Gravel, Snow) Passive Features Airbags Front: Driver and Passenger SRS Airbags Airbags Side: Optional or Standard depending on market/trim (Front Side Airbags) Seatbelts: 3-point ELR front seatbelts with pre-tensioners and load limiters, 3-point ELR rear seatbelts Body Structure: Reinforced chassis and safety cell design. 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player (often with Rockford Fosgate audio system in higher trims). Speaker System: Optional premium sound system (e.g., Rockford Fosgate). Driver Assistance ABS: Standard Anti-lock Braking System. Traction Control: Standard Active Stability Control (ASCD). Performance Electronics: ACD (Active Center Differential) and AYC (Active Yaw Control) represent advanced drivetrain technology for the era. Connectivity Connectivity Features: Limited by 2004 standards. Primarily focused on audio input (CD). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe driving may require more frequent changes. Air Filter Replacement: Every 15,000 miles (24,000 km) or...